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L-Isoleucine Ethyl Ester Hydrochloride

    • Название продукта: L-Isoleucine Ethyl Ester Hydrochloride
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    Спецификации
    Код ТН ВЭД 992636

    Будучи аккредитованным заводом по производству хлорогидроэстера этила L-изолевцина, мы соблюдаем строгие протоколы качества - каждая партия подвергается строгим испытаниям для обеспечения последовательных стандартов эффективности и безопасности.

    Упаковка и хранение
    Упаковка
    Доставка
    Хранение
    Применение L-изолевицин этил эстер гидрохлорида

    How Does the Hydrochloride Salt Control Racemization During Solution-Phase Peptide API Assembly?

    In solution-phase peptide active pharmaceutical ingredient manufacture, L-isoleucine ethyl ester hydrochloride is introduced as the C-terminal fragment of a convergent assembly rather than as a free acid, because the ethyl ester blocks carboxyl activation and the hydrochloride stabilizes the amino function during storage. The salt is suspended in anhydrous N,N-dimethylformamide with water content held below 500 ppm by USP <621> and USP <921>, then neutralized in situ with N-methylmorpholine at 1.00–1.05 mol per mole of hydrochloride salt. The liberated free base is coupled to an N-Fmoc- or N-Boc-protected amino acid or peptide acid using EDC·HCl at 1.05–1.10 mol and HOBt at 1.05–1.10 mol relative to the carboxyl component in a jacketed glass-lined reactor with retreat-blade agitation at 80–120 rpm. Coupling temperature is held at -5 to 0°C for 2–6 h to suppress oxazolone formation from the activated carboxyl component; reaction progress is monitored on a C18 column, 150 × 4.6 mm, 5 µm, with UV detection at 220 nm under USP <621> system suitability. A documented pilot-scale failure mode is incomplete neutralization below -5°C, which produces an N-methylmorpholine hydrochloride suspension that raises agitator torque and creates localized temperature excursions; therefore, neutralization is performed at 10–15°C before the batch is cooled to coupling temperature. The workup follows a sequential extraction train with 5% w/v citric acid, 0.5 M sodium bicarbonate, and 15% w/v sodium chloride; the organic phase is dried over sodium sulfate and solvent-switched to ethyl acetate/n-heptane 1:3 v/v for crystallization at -10°C for 8–12 h. If ambient relative humidity exceeds 60%, the isolated intermediate is dried under vacuum at 40°C and 10 kPa for 12 h. Compliance is anchored to ICH Q7 Section 7.1 and 7.3 for raw material and process controls, ICH Q3C for residual solvent limits, and FDA 21 CFR 210.1 and 211.67 for equipment cleaning and contamination control. Terminal products from this route are protected isoleucine-containing peptide fragments with the C-terminal ethyl ester intact; they are subsequently converted to linear oligopeptide APIs or advanced intermediates in gram-to-multikilogram campaigns.

    During enantiomeric purity release testing for chiral carboxylic acid drug substances, the hydrochloride salt is converted to a free-base chiral derivatization reagent that forms diastereomeric amides with the acid analyte. A working addition of 1.5–2.0 mol of L-isoleucine ethyl ester per mole of carboxylic acid is used to force complete derivatization; the free base is generated from the hydrochloride with 1.5–2.0 mol N-methylmorpholine in anhydrous acetonitrile. The acid analyte is pre-activated with ethyl chloroformate at 1.2–1.3 mol and 0–5°C for 10–15 min, after which the chiral amino ester is added and the mixture is held at 20–25°C for 30–60 min. The resulting diastereomeric amides are separated on an end-capped C18 column, 250 × 4.6 mm, 5 µm, with a mobile phase of phosphate buffer at pH 2.5 and acetonitrile in a 60:40 v/v ratio; detection at 220 nm must yield a resolution factor above 2.0 under USP <621> system suitability. If resolution falls below 2.0, the aqueous mobile-phase pH is reduced to 2.2 and the organic fraction is decreased by 5% to sharpen the critical diastereomeric pair. The analytical procedure is validated for specificity, linearity, accuracy, and precision in accordance with ICH Q2(R1) and is executed under ISO/IEC 17025:2017 Section 7.2, with raw data records maintained to satisfy FDA 21 CFR 211.194(d) for analytical documentation. Terminal products are not commercial finished goods but stereochemical purity release data and retained diastereomeric amide reference preparations used to certify enantiomeric excess of chiral carboxylic acid API intermediates such as 2-arylpropionic acid derivatives and related chiral building blocks.

    Chiral Amide Formation Under Schotten-Baumann pH Control

    N-acylation of the liberated amino ester with acid chlorides proceeds in a two-phase toluene/aqueous carbonate system, where the hydrochloride salt is neutralized in the aqueous phase and the liberated free base transfers to the organic layer. The acid chloride is charged at 1.0–1.1 mol per mole of amino ester free base, and sodium carbonate is held at 2.0–2.5 mol to maintain interfacial pH between 8.0 and 9.0; operation below 8.0 slows free-base regeneration, while operation above 9.0 accelerates acid chloride hydrolysis and reduces isolated yield. A glass-lined reactor fitted with a turbine impeller is run at 200–300 rpm and 0–5°C for 1–2 h, after which the organic phase is separated, washed with 0.5 M hydrochloric acid to remove unreacted amino ester, and then washed with water to a residual chloride specification of ≤ 200 ppm by USP <221>. Toluene is distilled under reduced pressure at 45–50°C, and the residue is crystallized from n-heptane/ethyl acetate 4:1 v/v at 0–5°C for 6–12 h. Foaming during carbonate neutralization is controlled by maintaining acid chloride addition below 0.2 mol/min per 100 kg batch mass and by holding headspace pressure at atmospheric level with a scrubbed vent. Compliance for this route is governed by EU REACH exposure scenario obligations under Annex VIII for downstream user communication, ICH Q11 for starting material designation of the isolated N-acyl intermediate, and USP <221> for limit testing of residual chloride. Terminal products are N-acylated L-isoleucine ethyl ester intermediates that are subsequently reduced, hydrolysed, or coupled to produce optically active amide-based small-molecule APIs and peptidomimetic building blocks.

    When racemic carboxylic acid intermediates require optical resolution at 50–100 kg scale, the free base of L-isoleucine ethyl ester hydrochloride is used as a chiral resolving agent in fractional crystallization of diastereomeric salts. A loading of 1.00–1.05 mol resolving base per mole of racemic acid is neutralized from the hydrochloride with sodium hydroxide in 95:5 v/v ethanol/water at 20–25°C; the racemic acid is then added and the mixture is heated to 70–75°C under reflux for complete dissolution. The solution is cooled from 70°C to 5°C at a controlled ramp of 0.1°C/min using a jacketed reactor with PTFE baffles; seed crystals of the less soluble diastereomeric salt are introduced at 55°C at 0.1% w/w to direct crystal form and minimize secondary nucleation. The crystallized salt is isolated on a pressure Nutsche filter fitted with 0.45 µm PTFE cloth at a cake thickness not exceeding 10 cm, washed with cold 95:5 v/v ethanol/water at 0–5°C, and dried at 40°C under vacuum. The salt is dissociated by treatment with 2 M hydrochloric acid at 0–5°C to pH 1.5–2.0, and the liberated enantiomerically enriched carboxylic acid is extracted into methyl tert-butyl ether; the acidic aqueous layer is neutralized and basified to pH 9.0–9.5 to regenerate the resolving base for recovery. Compliance is anchored to ICH Q7 Section 12.5 for recovery and reuse of reagents, ICH Q3A for unqualified impurities in the isolated acid, and FDA 21 CFR 211.84 for raw material verification before API use. Enantiomeric excess is measured by chiral HPLC after salt break; if the first crop falls below 99.0%, recrystallization is performed before release. Terminal products are enantiomerically enriched chiral carboxylic acid intermediates with enantiomeric excess typically above 99.5%; published data for this specific resolving base with a given racemate is limited, so laboratory crystallization screening is required before scale-up.

    Selective Saponification Proceeds Only Below 5°C in Aqueous Tetrahydrofuran

    The ethyl ester group of N-Boc-L-isoleucine ethyl ester hydrochloride, prepared from the raw material by N-Boc protection, is selectively cleaved to the free acid without loss of the acid-labile N-Boc group by controlled alkaline hydrolysis in tetrahydrofuran/water. The ester is dissolved in a 3:1 v/v tetrahydrofuran/water mixture at 0–5°C, and lithium hydroxide monohydrate is added as a pre-chilled aqueous stock at 1.0–1.2 mol per mole of ester; the stock is charged subsurface over 20–30 min to avoid localized base concentration that can cleave the N-Boc group. The reaction is held for 2–4 h and quenched with 10% w/v citric acid to pH 3.0–3.5. Over-acidification below pH 2.5 risks N-Boc cleavage; if the pH overshoots below 2.0, the batch is sampled for des-Boc impurity by USP <621> HPLC before release. The free acid is extracted into ethyl acetate, washed with 15% w/v sodium chloride, and solvent-switched to n-heptane; crystallization occurs at -10 to -5°C over 6–10 h. The use of tetrahydrofuran above 5°C or extended hydrolysis beyond 6 h increases the risk of N-Boc cleavage; if the reactor jacket overshoot exceeds +8°C, the batch is re-analyzed for N-Boc loss before further processing. Compliance for the resulting N-Boc-L-isoleucine free acid includes residual solvent limits for tetrahydrofuran under ICH Q3C, water content by USP <921>, and pH verification of the aqueous quench using USP <791>. Terminal products are N-protected L-isoleucine free acid intermediates that are subsequently activated with HBTU or HATU and coupled in solid-phase peptide synthesis, yielding resin-bound peptide chains and ultimately final peptide APIs after cleavage and lyophilisation.

    Comparative processing windows for L-isoleucine ethyl ester hydrochloride across five downstream routes
    Downstream routeWorking addition ratioCritical thermal windowIsolation or drying conditionRelease method
    Solution-phase peptide fragment coupling1.00–1.05 mol salt per mol carboxyl component-5 to 0°C40°C at 10 kPa for 12 hUSP <621>
    Chiral derivatization for enantiomeric purity1.5–2.0 mol per mol acid20–25°CNot applicableUSP <621>; resolution > 2.0
    Schotten-Baumann N-acylationAcid chloride 1.0–1.1 mol per mol amino ester0–5°C45–50°C reduced pressure distillationUSP <221> for residual chloride
    Diastereomeric salt resolution1.00–1.05 mol per mol racemateCooling from 70°C to 5°C at 0.1°C/min40°C vacuumChiral HPLC; enantiomeric excess > 99.5%
    N-Boc ester saponificationLiOH 1.0–1.2 mol per mol ester0–5°C-10 to -5°C crystallizationUSP <621>
    Compliance anchor matrix for downstream routes
    Standard or codeScopeApplied route in this document
    ICH Q7 7.1Raw material management and supplier qualificationSolution-phase peptide fragment coupling
    ICH Q7 12.5Recovery and reuse of reagentsDiastereomeric salt resolution
    ICH Q2(R1)Analytical method validationChiral derivatization
    ICH Q3CResidual solventsPeptide coupling; saponification
    ICH Q3AImpurities in new drug substancesDiastereomeric salt resolution
    FDA 21 CFR 211.194(d)Analytical records and method validation dataChiral derivatization
    ISO/IEC 17025:2017 7.2Method validation and verificationChiral derivatization
    USP <621>Chromatography system suitabilityPeptide coupling; chiral derivatization; saponification
    USP <921>Water determinationPeptide coupling; saponification
    USP <791>pH measurementSaponification
    USP <221>Limit test for chlorideSchotten-Baumann N-acylation
    EU REACH Annex VIIIExposure scenario for downstream user communicationSchotten-Baumann N-acylation
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    Более подробное введение

    L-Isoleucine ethyl ester hydrochloride, model designation H-Ile-OEt·HCl peptide synthesis grade, is the crystalline hydrochloride of the ethyl ester of L-isoleucine. Its molecular formula is C8H17NO2·HCl, with a molecular weight of 195.69 g/mol and CAS registry number 23356-96-9. The product is supplied as a white to off-white crystalline powder, typically assaying ≥98.0% by HPLC area normalization at 210 nm, with a specific rotation [α]D20 of +16.0° to +18.0° (c=2.0, ethanol), loss on drying ≤0.5%, and residue on ignition ≤0.1%. The hydrochloride form offers defined stoichiometry and crystalline handling properties that differ from the free amino acid L-isoleucine, which is amphoteric and typically requires aqueous or strongly hydrogen-bonding solvent systems. As an ethyl ester salt, the compound is used primarily as a chiral building block for N-functionalization, for solution-phase peptide fragment ligation, and for the preparation of N-protected amino acid esters such as Boc-Ile-OEt.

    Which Release Specifications and Pharmacopoeial Methods Define Peptide Synthesis Grade H-L-Ile-OEt·HCl?

    Release specifications for H-L-Ile-OEt·HCl are generated under a quality system aligned with USP general chapters and ICH Q3D. Because the ethyl ester can retain moisture in the hydrochloride lattice, loss on drying is controlled by vacuum drying at 60 °C for 4 h. Optical rotation is measured in ethanol at 20 °C at the sodium D line with a 1 dm cell. Chloride content is monitored argentometrically as a stoichiometric verification of salt formation. The following table summarizes a representative release specification that would accompany a peptide synthesis grade lot.

    Representative release specification for H-L-Ile-OEt·HCl
    ParameterMethod / referenceLimit
    AppearanceVisual inspectionWhite to off-white crystalline powder
    Assay (HPLC)USP <621>, area normalization at 210 nm≥98.0%
    Specific rotationUSP <781>, c=2.0, ethanol, 20 °C+16.0° to +18.0°
    Loss on dryingUSP <731>, vacuum, 60 °C, 4 h≤0.5%
    Residue on ignitionUSP <281>, 600 °C≤0.1%
    Chloride contentUSP <221>, argentometric titration17.5–18.5%
    Enantiomeric purityChiral HPLC, Chiralpak IA 250×4.6 mm, heptane/ethanol/TFA 80/20/0.1, 1.0 mL/min≥99.0% L-isoleucine enantiomer
    Elemental impuritiesICH Q3D, ICP-MSPb ≤5 ppm, Cd ≤1 ppm, As ≤1.5 ppm, Hg ≤1 ppm
    Residual solventsUSP <467>, GC headspaceEthanol ≤5000 ppm, THF ≤720 ppm, dichloromethane ≤600 ppm

    For N-Boc protection of H-L-Ile-OEt·HCl, the hydrochloride is suspended in tetrahydrofuran and neutralized with aqueous sodium bicarbonate or N,N-diisopropylethylamine at 0–5 °C. Di-tert-butyl dicarbonate is added in stoichiometric excess, maintaining pH between 8.0 and 8.5. Pilot-scale batches in 50 L glass-lined reactors with retreat-blade impellers have shown that uncontrolled exothermic neutralization can raise internal temperature above 15 °C, increasing ethyl ester hydrolysis and reducing isolated yield. Conversion is typically monitored by thin-layer chromatography and then by HPLC using USP <621>; complete disappearance of the free amine is observed within 2–4 h when the temperature is held below 5 °C. The resulting Boc-Ile-OEt is extracted into ethyl acetate and washed with 1 M citric acid, 5% sodium bicarbonate, and brine. Residual DIPEA salts must be removed before saponification because amine residues accelerate ester cleavage and can promote epimerization at the α-carbon.

    When Ethyl Ester Hydrochloride Replaces Free L-Isoleucine in Solution-Phase Fragment Coupling

    In solution-phase fragment coupling, H-Ile-OEt·HCl is used as the nucleophilic amino component rather than as the carboxylic acid donor. The hydrochloride is pre-dried at 40 °C under vacuum for 12 h when ambient relative humidity exceeds 60%, because lattice moisture quenches uronium-type coupling reagents. The salt is suspended in anhydrous N,N-dimethylformamide or dichloromethane, and 2.0–2.2 equivalents of a tertiary amine such as DIPEA or N-methylmorpholine are added to liberate the free amine. Immediate addition of the pre-activated carboxylic acid fragment is required; delayed addition after neutralization increases competing lactam formation and ketene loss in the activation partner. For HATU-mediated couplings, the carboxylic acid component, HATU, and DIPEA are pre-mixed for 30–60 seconds at 0 °C before addition to the neutralized isoleucine ester. In 100 L jacket-cooled stirred reactors, the resulting coupling exotherm is controlled by jacket setpoint −5 °C to keep internal temperature below 5 °C; excursions above 8 °C accelerate epimerization via oxazolone intermediates. Coupling conversion is followed by HPLC at 210 nm and typically exceeds 95% within 3 h when the activation stoichiometry is maintained at 1.05 equivalents relative to the carboxyl donor.

    The process conflict in this system is the competing consumption of the tertiary amine by the hydrochloride counterion. Insufficient base leaves the isoleucine nitrogen protonated and non-nucleophilic; excessive base raises pH above 8.5 and promotes base-catalyzed ethyl ester hydrolysis. The operational window is therefore controlled by pH measurement in wet DMF, with a target of 7.5–8.0 after neutralization. Published data for this specific configuration is limited, but inline infrared monitoring has documented the disappearance of the activated ester carbonyl near 1805 cm−1 when HATU activation is complete, providing a real-time indication that the hydrochloride has been fully neutralized.

    In EDC/HOBt-mediated couplings, the hydrochloride is pre-neutralized with N-methylmorpholine in DMF at 0 °C before the addition of 1-hydroxybenzotriazole and the N-protected carboxyl component. With water-soluble carbodiimide, the reaction medium must remain anhydrous after neutralization because EDC hydrolysis is first-order in water. Process development data from pilot-scale runs indicate that residual water above 0.1% lowers isolated yield by 5–10% due to competing urea by-product formation and acylation of water. The formed dicyclohexylurea precipitates from dichloromethane and is removed by filtration; residual isoleucine hydrochloride can be detected as a polar baseline peak by HPLC at 210 nm. The acylation is typically complete in 4–6 h at 0–5 °C when 1.2 equivalents of carbodiimide are used.

    Saponification of H-L-Ile-OEt·HCl-derived intermediates is preferably conducted with lithium hydroxide monohydrate in tetrahydrofuran/water 3:1 at 0–5 °C. The ethyl ester is consumed within 30–60 min; extended reaction time or temperatures above 10 °C can racemize the α-carbon. The reaction is quenched with 1 M potassium hydrogen sulfate to pH 3.0–3.5 and extracted into ethyl acetate. The carboxylic acid product must not be stored in basic aqueous solution, because α-proton abstraction is reversible and leads to enantiomeric erosion. Chiral HPLC analysis of the crude saponification product typically shows ≤0.5% D-isoleucine when the temperature is maintained at 5 °C or below; above 15 °C, the D-isomer content can rise above 1.0% within 2 h. Published data for this specific configuration is limited, but the trend is consistent with known α-proton exchange rates for amino acid derivatives.

    Differences between H-L-Ile-OEt·HCl and related isoleucine derivatives are most pronounced in solubility, deprotection orthogonality, and hydrolytic stability. The following table compares properties relevant to route selection in peptide synthesis and pharmaceutical intermediate manufacture.

    Comparative properties of L-isoleucine carboxyl derivatives
    DerivativeForm / handlingTypical organic solvent solubilityCarboxyl deprotection strategyKey process caution
    H-L-Ile-OEt·HClCrystalline hydrochlorideDMF, DCM, ethanol, waterSaponification or enzymatic hydrolysisBase neutralization before N-acylation; avoid pH greater than 8.5
    H-L-Ile-OMe·HClCrystalline hydrochlorideDMF, DCM, methanol, waterSaponificationFaster hydrolysis than ethyl ester; typical synthesis uses thionyl chloride in methanol
    L-Isoleucine free baseCrystalline zwitterionWater; limited in DMF/DCMNot applicableRequires carboxyl activation; zwitterionic buffering can shift coupling pH
    H-L-Ile-OtBu·HClCrystalline hydrochlorideDCM, DMFTFA/DCM cleavageAcid-labile; requires tert-butyl cation scavengers during deprotection

    Replacement of the ethyl ester with the tert-butyl ester alters deprotection orthogonality. The tert-butyl ester is selectively removed with trifluoroacetic acid in dichloromethane, typically 30–50% v/v TFA, while the ethyl ester remains intact under these acidic conditions. Conversely, saponification of the ethyl ester with lithium hydroxide in tetrahydrofuran/water at 0–10 °C leaves a tert-butyl ester unaffected. The choice between H-L-Ile-OEt·HCl and H-L-Ile-OtBu·HCl is therefore determined by the downstream deprotection schedule. If a later fragment requires TFA deprotection of a side-chain protecting group, the ethyl ester is preferred to avoid simultaneous loss of the C-terminal carboxyl protection. If the final global deprotection includes saponification, the tert-butyl ester may be preferred.

    Counterion, Moisture, and Thermal Storage Boundaries

    H-L-Ile-OEt·HCl is stored in sealed containers under inert gas at 2–8 °C. The hydrochloride is hygroscopic above 60% relative humidity; pre-drying at 40 °C under vacuum for 12 h is specified before use in water-sensitive couplings. Differential scanning calorimetry shows a melt endotherm near 118–121 °C with decomposition onset above 180 °C. Avoid combination with strong aqueous bases, amine-based additives, or anhydrous nucleophilic reagents in storage, because free amine generation and ethyl ester hydrolysis occur under alkaline conditions. Exposure to protic acids in solution can shift the dissociation equilibrium of the hydrochloride salt and reduce coupling efficiency.

    In chiral HPLC method development, the enantiomeric purity of H-L-Ile-OEt·HCl is evaluated after derivatization to the free amine or after direct chiral separation on a Chiralpak IA column. The method uses a mobile phase of heptane/ethanol/trifluoroacetic acid 80/20/0.1 with a flow rate of 1.0 mL/min and UV detection at 210 nm. The D-enantiomer elutes before the L-enantiomer under these conditions; quantification is by area normalization against a reference standard of known chiral purity. For lot release, the acceptance limit is ≥99.0% L-enantiomer. This specification is stricter than the routine assay limit because low-level enantiomeric contamination can propagate through peptide coupling and deprotection steps and is not removed by simple crystallization.

    Compared with N-Boc-L-isoleucine ethyl ester, H-L-Ile-OEt·HCl contains a free amino group in protonated form, making it directly available for N-acylation or reductive alkylation without a pre-deprotection step. The trade-off is the extra base requirement and salt removal burden. Differentiation from the methyl ester also appears in residual solvent profiles: methyl ester batches may retain methanol and require USP <467> control below 3000 ppm, while ethyl ester batches are controlled for ethanol below 5000 ppm. This difference can affect downstream solvent selection in active pharmaceutical ingredient manufacturing.

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