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3M 4317 Single-Coated Foam Tape is a compressible, single-adhesive-face article assembled from a black open-cell polyurethane foam carrier and a pressure-sensitive acrylic adhesive. The carrier is supplied at a nominal thickness of 1.6 mm (0.062 in) and a nominal density of 320 kg/m³ (20 lb/ft³). The adhesive is protected by a release liner and is exposed only during converting or final installation. The product is used in gasketing, dust sealing, cushioning, and vibration-damping positions where the foam is placed under compression. It is not a double-sided structural tape; the uncoated foam face bears against one substrate, and the adhesive face fixes the part during assembly and service. Published manufacturer data for tensile strength, elongation, and compression-force deflection of this exact foam lot are limited; incoming verification should be performed when sealing force or rebound is a design variable.
The foam backing is open-cell polyurethane. The open-cell structure permits air and moisture movement under compression, which influences gasket recovery. The acrylic adhesive is identified in manufacturer literature as 200MP, a pressure-sensitive adhesive formulated for high shear holding power. The release liner is a 58 lb polycoated kraft paper. Thickness is measured under ASTM D3652/D3652M, and foam density is evaluated under ASTM D3574. The continuous upper service temperature of the product is governed by the polyurethane backing rather than the adhesive and is commonly listed at 104 °C (220 °F). At the lower end, installation below 10 °C may reduce wet-out of the pressure-sensitive adhesive; however, the tape may perform as a static gasket at lower temperatures after full adhesion has developed on a properly prepared surface.
| Product | Nominal thickness | Backing | Adhesive | Release liner |
|---|---|---|---|---|
| 4316 | 0.8 mm (0.031 in) | Black open-cell polyurethane | 200MP acrylic | 58 lb polycoated kraft |
| 4317 | 1.6 mm (0.062 in) | Black open-cell polyurethane | 200MP acrylic | 58 lb polycoated kraft |
| 4318 | 3.2 mm (0.125 in) | Black open-cell polyurethane | 200MP acrylic | 58 lb polycoated kraft |
The table lists nominal thickness data for the immediate thickness variants. Because the adhesive and backing chemistry are shared, material selection inside the series is primarily a thickness and gap-filling decision. Compression set, recovery, and closure force are not identical across thicknesses; a thicker foam under the same absolute deflection has lower engineering strain and often exhibits different load-relaxation behaviour.
Production converting uses flat-bed, kiss-cutting, or rotary-die-cutting lines. The liner is retained when the foam and adhesive are cut through to the liner surface; through-cut parts require an additional carrier or manual strike-out. During rotary converting, foam compression at the cutting nip can reduce edge height and create perimeter ridge defects. Tooling with a sharp blade bevel of 30° to 45° and a controlled over-laminate kiss impression is used to maintain edge quality. The web should be conditioned at 23 °C and 50% RH for 24 h before die-cutting; humidity above 60% can induce liner curl and change kiss-cut depth in the machine direction. Web speed should be reduced when edge flagging of the adhesive appears at the cut boundary.
Application conditions affect bond formation. Substrates are cleaned with a 70% isopropanol / 30% deionised water solution and allowed to dry before the liner is removed. Low-surface-energy substrates such as polypropylene and thermoplastic olefin require surface activation to raise wetting tension above 38 dyn/cm; corona discharge or atmospheric plasma is commonly used on the production line. The tape is applied with a rubber-covered nip roll at approximately 15 psi pressure across the gasket footprint. Full adhesive wet-out and final peel strength are time-dependent; assemblies should be retained or fixtured for 72 h at ambient temperature before handling loads are applied. The first 24 h should not be used as a structural load path.
Joint design for gaskets uses compression of 20% to 30% of original thickness. At 50% compression, open-cell polyurethane may exhibit permanent set after thermal ageing. If a 1.6 mm part is compressed to 1.1 mm, the engineering strain is 31%, which sits near the upper portion of the recommended sealing range; the resulting sealing pressure should be derived from compression-force deflection data under ASTM D3574 Test C, not from density alone. Production failures reported with gasketing tape include foam collapse during die-cutting, adhesive stringing at the cut edge from dull tooling, liner tearing in automated pick-and-place, and insufficient bond to textured powder-coated surfaces. These are controlled through blade replacement, water-free surface preparation, and validation of coating surface energy.
Chemical compatibility is limited by both the polyurethane foam and the acrylic pressure-sensitive adhesive. Continuous contact with aromatic solvents, ketones, esters, or strong bases can swell the foam and reduce compressive recovery. Flexible PVC may plasticize the adhesive through migration of low-molecular-weight plasticizers; when PVC contact is required, lap-shear and compression-set coupons should be aged for 7 days at 60 °C before production approval. The polyurethane foam is not inherently flame retardant. Published UL 94 classification for this exact tape is limited; enclosures requiring UL 94 V-0 or IEC 60695 ratings must use a recognised flame-retardant foam or an additional barrier. REACH and RoHS compliance is lot-specific and should be verified against the manufacturer's current declaration. Under RoHS 2011/65/EU, converted gaskets entering electrical and electronic equipment assemblies require verification of lead, cadmium, mercury, hexavalent chromium, PBB, and PBDE. Compliance cannot be inferred solely from polyurethane foam chemistry.
Within the 4316/4317/4318 series, thickness is the main variable. 4316 is supplied at 0.8 mm (0.031 in) and 4318 at 3.2 mm (0.125 in). The intermediate 4317 is selected when the design gap is near 1.6 mm and closure force permits 20% to 30% compression. The thinner 4316 reduces part height and is used in narrow or high-tolerance grooves; the thicker 4318 accommodates larger gap variation but may require greater closure force or wider gasket geometry. The adhesive and backing chemistry do not change, so chemical resistance and upper service temperature are effectively the same within the family.
Compared with closed-cell polyethylene foam tapes, 4317 has an open-cell polyurethane structure. Open-cell foam provides higher conformability and better recovery under repeated compression, but it can absorb water and other liquids more readily. Closed-cell polyethylene offers lower water absorption and lower vapour transmission, making it suitable for exterior weatherseal applications where liquid water is present. Polyethylene foam may have lower compression-set resistance in some density ranges; the choice between open-cell polyurethane and closed-cell polyethylene is therefore driven by the presence of liquid water and the required compression-recovery cycle count.
Compared with silicone foam tapes, the upper continuous-temperature ceiling of 4317 is lower. Silicone foam systems can be specified above 200 °C, whereas 4317 is limited to approximately 104 °C by the polyurethane backing. Silicone is used in hot-zone sealing, fire-barrier, and high-temperature vibration applications. 4317 is restricted to ambient or moderately warm enclosure applications where the maximum service temperature is controlled and the environment does not require silicone-grade thermal stability.
Compared with double-coated foam tapes, 4317 has only one adhesive face. Double-coated foam tapes, including acrylic foam tapes such as 3M VHB, bond two substrates and transmit peel, tensile, and shear loads through the foam-adhesive laminate. 4317 is a single-coated article intended for compression gasketing and cushioning; it is not a substitute for double-coated structural tapes in load-bearing attachment. The uncoated foam side permits the part to act as a compliant seal while the adhesive face retains position on one mating surface.
Incoming inspection of converted parts should include thickness, width, liner integrity, and adhesive transfer. The table lists relevant characterisation methods.
| Parameter | Standard | Test note |
|---|---|---|
| Thickness | ASTM D3652/D3652M | Measure at 23 °C after conditioning |
| Foam density | ASTM D3574 | Open-cell polyurethane foam backing |
| 90° peel adhesion | ASTM D3330/D3330M | Stainless steel; foam-tear limited |
| Static shear adhesion | ASTM D3654/D3654M | Pressure-sensitive adhesive shear holding |
| Wetting tension | ASTM D2578 | For low-surface-energy substrates |
In low-temperature assembly, the pressure-sensitive acrylic adhesive of 4317 exhibits reduced initial tack below 10 °C; substrates should be preheated or a primer should be evaluated if the production line cannot be maintained above this threshold. The polyurethane backing becomes stiffer as temperature decreases, increasing closure force. For static sealing at −20 °C, the gasket may remain functional if the adhesive bond was formed at room temperature and the foam is held in compression; however, the immediate bond should not be relied upon at the low-temperature limit. Validation should be performed with ASTM D3330/D3330M at the intended service temperature rather than at ambient only. Published data for peel and compression set under sub-zero conditions for this specific construction is limited; lot-specific testing is advised when the application operates below −20 °C.