Продукты

Bada BADAMID PA12 GF30 H natural LB PA12, 30% Glass Fiber Reinforced, Dry

    • Название продукта: Bada BADAMID PA12 GF30 H natural LB PA12, 30% Glass Fiber Reinforced, Dry
    • Сайт Factroy: Округ Юду, Ганьчжоу, Цзянси, Китай
    • Запрос цены: admin@ascent-chem.com
    • Производитель: Ascent Petrochem Holdings Co., Limited
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    Спецификации
    Код ТН ВЭД 151650

    Как аккредитованный завод Bada BADAMID PA12 GF30 H натуральный LB PA12, 30% усиленный стекловолокном, мы соблюдаем строгие протоколы качества - каждая партия подвергается строгим испытаниям для обеспечения последовательных стандартов эффективности и безопасности.

    Упаковка и хранение
    Упаковка Bada BADAMID PA12 GF30 H natural LB is supplied in 25 kg sealed, moisture-proof bags, dry and ready for processing.
    Погрузка контейнера (20-футовый контейнер) One 20′ FCL container loaded with Bada BADAMID PA12 GF30 H natural LB, dry PA12 resin reinforced with 30% glass fiber, packaged appropriately for transport.
    Доставка Ship as sealed, moisture-proof bags or drums to prevent water absorption. Keep dry and protected from rain, humidity, and direct sunlight during transit. Avoid excessive heat and compression. Store away from incompatible materials. Ensure proper labeling and handling to prevent bag damage and contamination.
    Хранение Store in original, unopened packaging in a cool, dry, well-ventilated area. Keep away from direct sunlight, heat sources, and moisture. Maintain ambient temperature between 15–30°C and low humidity. Reseal tightly after use to prevent moisture absorption, which can degrade PA12 performance. Use within manufacturer’s recommended shelf life.
    Срок годности Store dry in original unopened packaging. Shelf life is two years from manufacture date under proper storage conditions.
    Применение Bada BADAMID PA12 GF30 H натуральный LB PA12, 30% усиленный стекловолокном, сухой

    Within gasoline direct-injection and diesel common-rail fuel circuits, Bada BADAMID PA12 GF30 H natural LB is processed in the dry-as-molded state for quick-connector bodies that must retain snap-fit retainer clips after continuous fuel exposure. The 30% by mass glass-fiber fraction is selected because unreinforced PA12 exhibits excess creep under the retainer clip at engine compartment temperatures. Tensile creep compliance in the flow direction is lower than in the transverse direction; the fiber orientation freezes during filling, so anisotropic shrinkage values are measured per ISO 294-4 as a process audit. A common production failure occurs at the knit line formed between two side-core pins, where the melt fronts meet after the glass fibers have aligned perpendicular to the welding plane. In a single-cavity tool with a 70 mm clamp plate and two hydraulic side actions, the cold-slug well is placed opposite the barb gate to preserve melt-front temperature above 245 °C. Mold temperature is held between 70 °C and 80 °C to delay PA12 crystallization and allow molecular diffusion across the flow front; lowering the mold temperature to 40 °C reduces cycle time but can reduce weld-line burst pressure by up to 25% in dry molded samples. Moisture must remain below 0.10% by mass before melt processing, because hydrolysis at barrel temperatures above 260 °C generates surface splay at the sealing barb and lowers molecular weight. The glass-fiber sizing must also remain intact during compounding; interface hydrolysis after prolonged fuel/water contact can create capillary transport paths that raise permeation above the unfilled PA12 baseline. Fuel resistance validation is performed according to SAE J2044 for functional quick-connector requirements and ISO 16750-4 for environmental loads; the exact acceptance limit depends on the engine platform. Published data for this specific natural LB grade under all market fuel blends is limited, so pre-validation with the intended fuel is required.

    What Limits Burst Pressure Retention in Compressed-Air Couplings After Thermal Cycling?

    Pneumatic push-in connectors produced from this 30% glass-fiber-reinforced compound are inserted into compressed-air distribution blocks operating with pressure pulses from compressor cycling at 0–16 bar and ambient temperatures from -20 °C to 60 °C. The governing standard ISO 14743:2020 requires that a coupling withstand a minimum burst pressure multiple of nominal working pressure, but the weak section is not the cylindrical wall; it is the last-filled collet window where opposing melt fronts meet. In a valve-gated hot-runner tool with a 40 mm reciprocating screw, sequential opening delays of 0.5–1.2 s move the weld line from the pressure-bearing wall to the non-structural collar groove. Glass fibers oriented perpendicular to hoop stress at the knit line reduce short-term strength more than they reduce modulus; burst tests on dry specimens show crack initiation at the thread root if the wall thickness below the collet is less than 2.0 mm. The mold temperature is maintained at 80 °C rather than 40 °C to improve crystalline order and weld-line toughness, but this raises crystallization shrinkage and requires a longer holding-pressure profile. Moisture control is critical: molded parts run with more than 0.12% residual moisture exhibit hydrolytic chain scission and lose more than 30% of burst pressure after 1,000 pressure cycles. Tensile modulus measured per ISO 527-2:2012 drops by 15–25% after conditioning at 70 °C and 62% relative humidity per ISO 1110, yet the fiber network maintains enough creep resistance for continuous service. Fatigue validation uses supplier-specific pulsation protocols derived from ISO 14743; no universal acceptance curve can be applied across all fitting geometries.

    In on-board charger power electronics, the retaining frame that captures busbars and contact pins is exposed to humidity cycles from 20% to 80% RH and localized heating from copper conductor losses. A 30% glass-fiber-reinforced PA12 is chosen over a PA66-GF30 equivalent where lower equilibrium water uptake improves dimensional stability; water absorption after 24 h immersion per ISO 62:2008 is typically below 0.3% for this product family. Surface tracking resistance is measured per IEC 60112:2020, but the glass phase can produce carbonized erosion tracks if conductive dust is not sealed out. Creepage and clearance distances are therefore set according to IEC 60664-1:2020, and the polymer is not considered a replacement for insulation coordination rules. The component is molded on a 100 t clamp-force machine with a 32 mm screw, using insert loading around a copper lead frame. Short shots near the pin-retention ribs are controlled by raising melt temperature to 255 °C and injection velocity to 80 mm/s; these settings increase shear heating but remain below the threshold where the heat-stabilizer package degrades. Thermal aging in air at 150 °C for 1,000 h per ISO 188:2019 reduces impact strength faster when the regrind fraction exceeds 20%, because glass fiber length attrition in regrind reduces crack-propagation resistance. Without a flame-retardant package, the natural grade is not V-0; its UL 94 classification at 0.8 mm is typically HB, so separation from live parts must be designed into the housing geometry.

    When Exterior Mirror Brackets Replace Die-Cast Zinc

    Replacement of die-cast zinc in exterior mirror brackets is driven by mass reduction and salt-spray corrosion resistance, but the design must account for the lower modulus and higher coefficient of linear thermal expansion of a 30% glass-filled PA12 compared with metal. The bracket carries the mirror housing, harness clips, and the fold actuator pivot, so the glass fiber is aligned through the load path by gating near the thickest rib. Notched Charpy impact tests per ISO 179-1/1eA at -30 °C are specified because PA12 retains low-temperature toughness better than PA6, but the increased glass content creates local brittleness at sharp corners below radii of 1.0 mm. A production failure mode observed on a two-plate hot-runner mold is microcracking at the metal pivot insert after thermal shock cycling from -40 °C to 80 °C; the insert boss diameter is therefore at least 2.5 times the insert shank diameter and the insert is preheated to 120 °C before molding. Differential shrinkage between flow and transverse directions, measured per ISO 294-4, causes warpage of the main plate if the mold temperature is not held at 80 °C. The bracket is assembled into the mirror housing with threaded fasteners; torque retention is validated according to OEM-specific vibration profiles derived from ISO 16750-3. Because the natural grade contains no carbon black, UV stabilization must be specified through coating or a separately formulated black version for exposed sections.

    For laser-marked identification plates in engine compartments, contrast formation depends on the laser-sensitive additive package in the natural LB variant and the local thermal response of the 30% glass-filled PA12 matrix. The intended terminal product is a machine-readable Data Matrix code or alphanumeric rating plate that must remain legible after exposure to engine-bay cleaners, thermal soaks, and mechanical wiping. Contrast is generated by a 1064 nm fiber laser with spot sizes between 40 μm and 80 μm; typical production settings fall in the range of 0.3–1.2 mJ pulse energy, 150–250 ns pulse duration, and 800–2,500 mm/s scan speed, but the exact window depends on the laser source and the focal offset. Marking depth should be kept below 20 μm to avoid exposing long glass fibers to the surface; exposed fibers wick moisture and initiate hydrolysis at the mark boundary after thermal cycling. Verification is performed per ISO/IEC 15415 for two-dimensional symbol quality and per ISO 13660 for text legibility where end-user specifications require it. The same geometry that passes a dark-on-light contrast check can fail after 500 h of ISO 16750-4 temperature cycling if the mark is placed over a weld line; the ideal position is a flat, glass-fiber-rich area without underlying knit lines. Published data for this specific compound under all laser focal configurations is limited; initial marking trials on molded plaques are required before tooling is finalized.

    Short-circuit mechanical restraint in marine cable cleats

    Marine and offshore cable cleats are subjected to peak short-circuit forces that are calculated according to IEC 61914:2021, and the cleat body must clamp the cable without cutting the sheath. A 30% glass-fiber-reinforced PA12 body is used where aluminum creates galvanic corrosion on cable trays and where a standard PA6 grade would absorb too much water from the marine atmosphere. The glass reinforcement raises flexural modulus and limits creep under bolt compression, but the hinged cover introduces a knit line that must be positioned away from the clamping face. The component is molded in a dual-cavity tool on a 120 t machine with sequential valve gates; the second valve opens after a delay of 0.8 s to fill the cover without trapping gas. Notched Charpy impact per ISO 179-1/1eA at -30 °C is used as the release criterion, and values below 7 kJ/m² are rejected for cold-climate installation. Moisture conditioning at 70 °C and 62% relative humidity per ISO 1110 for 500 h stabilizes the PA12 matrix and reduces clamping force by 15–20%; bolt torque calibration must account for this relaxation. The natural grade is not UV-stabilized for permanent outdoor exposure without a coating or a black UV formulation. Short-circuit testing is conducted on the assembled cleat at the project-specific peak current; failure in molded bosses occurs as shear-out unless steel inserts or washers are used to distribute the clamping force. Drying before molding must restore a moisture content below 0.10%; otherwise gas splay appears on the cable-contact surface and reduces friction retention.

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    Сертификация и соответствие требованиям
    Более подробное введение

    Bada BADAMID PA12 GF30 H natural LB is a heat-stabilized polyamide 12 injection molding compound reinforced with 30% by weight glass fiber and delivered in a dry state. Under ISO 1043-1, the standardized base description is PA12-GF30; the supplier suffix H identifies heat stabilization, natural indicates the absence of carbon black or colored masterbatch, and LB is a Bada-internal grade modifier that must be decoded using the lot-specific raw material specification. The long aliphatic segment between amide groups in PA12 lowers amide-group density compared with PA6 and PA66, which reduces equilibrium moisture uptake and changes chemical resistance, dimensional stability, and low-temperature behavior. The 30% glass fiber level raises tensile modulus and heat distortion temperature relative to unfilled PA12, but it also increases melt viscosity, produces fiber-orientation shrinkage, and reduces weld-line strength. The compound is specified for injection-molded parts requiring high stiffness, creep resistance, and resistance to oils, greases, and road-salt stress cracking, such as sensor housings, pump bodies, pneumatic valve housings, clips, and brackets. Published application performance data for this specific Bada configuration is limited; part-level validation with the final gate location and service fluid is required.

    Because the grade is supplied dry, residual moisture is typically below 0.10% by weight as measured by ISO 15512. Sealed packaging preserves that condition. Once opened in a production environment above 60% relative humidity, surface adsorption and bulk absorption begin within hours. Melt processing of moisture-laden PA12 GF30 hydrolyzes the polyamide matrix, reduces molecular weight, and produces gas splay on visible surfaces. Pre-drying at 80 °C to 90 °C in a dehumidifying dryer with a dew point below -30 °C for 4 h to 8 h is the standard correction. Target residual moisture is below 0.10% by weight. Vacuum drying at 80 °C for 6 h is an alternative for small batches. Regrind that has been stored in open containers should be dried under the same conditions, and glass dust should be removed to prevent hopper bridging and inconsistent shot weights.

    What Limits the Molding Window When Glass Fiber Is Dispersed in PA12?

    The processing window is narrower than for unfilled PA12 because the glass fiber raises viscosity and the polyamide matrix has limited residence-time tolerance. Typical starting melt temperatures are 240 °C to 270 °C, with mold temperatures from 60 °C to 100 °C. Higher mold temperature improves fiber wet-out and reduces exposed surface glass but increases cycle time and post-crystallization shrinkage. Clamp force should be estimated from projected area; a first-pass range of 0.5 kN/cm² to 0.8 kN/cm² is used for glass-filled semi-crystalline polyamides, but cavity-pressure sensors are preferred. Switchover from injection to holding pressure at 95% to 98% of full part volume avoids gate overpacking, fiber breakage, and delamination at weld lines.

    The compound is produced on a co-rotating twin-screw extruder with L/D ratio typically between 40:1 and 52:1. Glass fiber is fed downstream after the PA12 base resin is fully molten. Downstream feeding retains longer fibers and reduces screw wear. If glass fiber is introduced at the main feed, the initial mixing zones grind the fiber, torque increases, and tensile modulus may fall below the expected dry-molded range. At the injection molding machine, a general-purpose nylon screw with compression ratio 1.8 to 2.2 and L/D 20:1 to 25:1 is acceptable, but hardened nitrided steel or bimetallic barrel linings, hard-faced check rings, and wear-resistant nozzle tips are required for production campaigns above 20,000 cycles. Back pressure should be held between 0.3 MPa and 1.0 MPa to maintain melt homogeneity without excessive fiber attrition. Residence time at melt temperature should remain below 10 min for natural heat-stabilized grades; longer exposure causes yellowing, surface gloss variation, and notched-impact loss. Hot runner systems should use open-flow nozzles, heated manifolds with minimum dead spots, and no reverse-taper channels because glass fibers accumulate in stagnation zones. Valve-gate systems are acceptable when the valve pin and gate insert are wear-resistant. At mold temperatures below 60 °C, parts may freeze with low crystallinity and show progressive dimensional change in service; at mold temperatures above 100 °C, ejector forces increase and cycle time becomes unfavorable.

    Mechanical Property Profile Under Dry-Molded Conditions

    Dry-molded values differ from conditioned values. The dry state means specimens are tested as molded with residual moisture below 0.10% by weight. After equilibrium at 23 °C and 50% relative humidity, tensile modulus and strength decrease while impact toughness increases in unfilled polyamides; glass reinforcement reduces the magnitude of that shift. The following table gives representative dry-molded ranges for commercial heat-stabilized PA12-GF30. The ranges are not a batch certificate and must not replace supplier-specific datasheets or ISO 527 and ISO 179 test data for final part design.

    Representative dry-molded property ranges for heat-stabilized PA12-GF30
    PropertyTest methodRepresentative range
    DensityISO 1183-11.22–1.24 g/cm³
    Tensile modulusISO 527-1/-26,500–7,500 MPa
    Tensile strength at breakISO 527-1/-2110–130 MPa
    Elongation at breakISO 527-1/-23–5%
    Charpy notched impact, 23 °CISO 179-1/1eA10–14 kJ/m²
    Heat distortion temperature A, 1.8 MPaISO 75-1/-2155–170 °C
    Vicat softening temperature B50ISO 306165–180 °C

    The 30% glass fiber content produces orientation-dependent mechanical behavior. In flow direction, tensile modulus and strength are higher; transverse to flow, elongation at break and notched impact are lower. Differential shrinkage is typical: flow-direction shrinkage is 50% to 70% lower than transverse shrinkage. Flat parts with uneven wall thickness can warp when gate position creates unbalanced flow. Mold-filling simulation with fiber-orientation tensors is recommended when flatness tolerance is below 0.2% of the relevant dimension. Weld lines in glass-reinforced polyamide retain 30% to 50% of the strength of a comparable unreinforced weld line; gates should be positioned to move weld lines away from tensile stress concentrations. Thin-wall sections below 1.0 mm combined with 30% glass fiber may freeze before complete filling; direct sprue gating into thin sections creates high shear heating and strong fiber alignment at the gate, which can produce surface streaks and weak gate regions.

    Quality documentation for a PA12-GF30 compound should include density by ISO 1183-1, glass fiber content by ashing according to ISO 3451-4, moisture by ISO 15512, and melt viscosity under the supplier’s specified conditions. For a nominal 30% compound, an ashing result of 28% to 32% is a common acceptance window, but the supplier’s certificate of analysis defines the final interval. The base PA12 polymer may be assessed under EU Regulation No 10/2011 for food-contact applications only when article-specific migration testing is available; glass fiber and heat stabilizers are not automatically covered by a resin-only compliance statement. For industrial components, REACH Regulation (EC) No 1907/2006 and the RoHS Directive 2011/65/EU apply as horizontal chemical regulations; compliance is documented at lot level by the raw material supplier. Operating limits include direct outdoor exposure: natural PA12 without carbon black or UV stabilization will chalk and embrittle under prolonged ultraviolet radiation. Contact with strong acids, particularly formic acid and hydrochloric acid, causes hydrolysis and stress cracking. Condensation on cold pellets moved into warm humid air must be avoided because surface moisture can create processing defects even when bulk moisture remains low.

    When PA12 GF30 Replaces PA6 GF30 or PA66 GF30 in Fluid-Contact Components

    The replacement logic compares short-term dry strength with long-term dimensional and chemical stability. PA66 GF30 dry typically shows tensile strength in the 170–190 MPa range; PA12 GF30 lies at 110–130 MPa. PA12 absorbs less moisture at equilibrium. At 23 °C and 50% relative humidity, unfilled PA6 reaches approximately 2.8–3.0% water content, PA66 reaches 2.5–2.8%, and PA12 reaches 1.5–1.7%; with 30% glass fiber, the effective weight percentages are diluted by the non-hygroscopic filler. Lower moisture uptake means less dimensional growth and less loss of tensile modulus in humid service. The density advantage also matters: PA12 GF30 at 1.22–1.24 g/cm³ is approximately 10% lower in mass at equal volume than PA66 GF30 at 1.35–1.38 g/cm³.

    PA12 also has a lower melting point than PA66: approximately 175–180 °C versus 260 °C. That lowers processing energy and allows lower barrel temperatures, but it also limits short-term thermal resistance. Although glass fiber raises HDT/A to 155–170 °C, PA66 GF30 dry may have HDT/A above 230 °C; therefore PA12 GF30 is not a direct replacement where exposure above 170 °C predominates. For components exposed to road de-icing salts, PA12 grades are selected because the longer aliphatic chain reduces susceptibility to salt-induced environmental stress cracking compared with PA6 and PA66. Comparative stress-cracking resistance is evaluated with ISO 22088-2 or ISO 22088-4. In fuel-contact and air-brake systems, PA12 has a history of use where low fuel permeation and resistance to zinc chloride are required; published data for this specific Bada configuration is limited, and validation on the final part with the actual service fluid is mandatory.

    Reinforcement Type Alters Stiffness, Shrinkage, and Surface Appearance

    Relative to unfilled PA12, the GF30 H natural LB grade replaces ductile matrix deformation with fiber-dominated stiffness. Dry unfilled PA12 typically shows tensile modulus near 1,400–1,600 MPa; the 30% glass fiber grade reaches 6,500–7,500 MPa. Elongation at break falls from 20–50% or higher to 3–5%, and notched impact is reduced. Heat distortion temperature under 1.8 MPa load increases by roughly 100 K or more. These changes make the GF30 grade suitable for structural brackets, housings, and pump components where creep and dimensional stability under load outweigh high elongation at failure.

    Compared with mineral-filled PA12, glass fiber gives higher tensile strength and better impact retention at the same filler weight fraction, but it produces more visible surface fiber, higher anisotropy, and more mold wear. Compared with carbon-fiber reinforced PA12, the glass-fiber grade has lower modulus and no significant electrical conductivity; it is therefore used where galvanic insulation or radar transparency is required. The heat-stabilized H designation indicates resistance to oxidative degradation at elevated service temperature; continuous-use temperature ratings should be established by the end user using thermal aging data from the supplier, part wall thickness, load, and standards such as IEC 60216 or UL 746B.

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