| Код ТН ВЭД | 650651 |
Как аккредитованный завод Bada BADAMID PA12 GM30 H натуральный S2 PA12, 30% усиленный стекловолокном, мы соблюдаем строгие протоколы качества - каждая партия подвергается строгим испытаниям для обеспечения последовательных стандартов эффективности и безопасности.
| Упаковка | Supplied in 25 kg moisture-proof sealed bags, ensuring dry, conditioned PA12 with 30% glass fiber reinforcement. |
| Погрузка контейнера (20-футовый контейнер) | 20′ FCL shipment of Bada BADAMID PA12 GM30 H natural S2, glass-fiber reinforced conditioned granules, packed in sealed bags on pallets. |
| Доставка | Bada BADAMID PA12 GM30 H natural S2 (PA12, 30% glass fiber reinforced, conditioned) is not regulated as dangerous goods for transport. Ship in clean, dry, sealed packaging, protected from moisture, heat and sunlight. No special transport labeling required; use standard handling to avoid dust generation. |
| Хранение | Store in original, tightly sealed packaging in a cool, dry area away from direct sunlight, heat, and moisture. Since PA12 is hygroscopic, keep the container closed when not in use to prevent water absorption. Avoid condensation and extreme temperature fluctuations. Use within the manufacturer’s specified shelf life to maintain material performance. |
| Срок годности | Shelf life is typically 2 years from production if stored unopened in original packaging, in a cool, dry place. |
In automotive evaporative emission and low-pressure liquid fuel handling, BADAMID PA12 GM30 H natural S2 is converted into multi-port quick connectors, retainer clips, and purge valve bodies by injection molding on machines with 1,200–1,800 kN clamp force and screw L/D of 20:1–22:1. The compound is predried in a desiccant dryer at 80 °C for 4–6 h to a residual moisture content below 0.10%; if moisture exceeds this limit, screw recovery speeds above 150 rpm produce splay on seal grooves and reduce weldline burst pressure by more than 20% when tested per SAE J2044. The material is fed at 100 wt% of shot mass, with sprue and runner regrind limited to 20 wt% of total feed to keep retainer clip insertion force within 45–75 N across 500 cycles. Melt temperature is held at 250–270 °C, mold temperature at 70–90 °C, and hold pressure at 60–80 MPa; gate diameters below 1.2 mm create excessive shear heating and mechanical attrition of glass fibers near the gate, producing a rough surface that violates the O-ring groove finish limit of 6.3 µm Ra. On multi-cavity tools, a hot-runner nozzle temperature imbalance exceeding ±8 °C across a 4-drop manifold increases shot-to-shot mass variation to ±0.12 g and raises assembly latch rejection during room-temperature engagement testing.
For conformance to fuel system requirements, finished connector housings are immersed in Fuel C at 60 °C for 168 h according to ISO 1817:2022; mass uptake is expected to remain below 2.0% and dimensional change below 0.4%, while tensile strength retention measured by ISO 527-2:2012 is specified above 80% relative to dry-as-molded values. The terminal part class consists of SAE quick-connect bodies conforming to SAE J2044, retaining clips for 3/8-inch and 5/16-inch nylon fuel lines, and canister purge valve bodies requiring a helium leak rate below 1.0 cm³/min at 0.1 MPa internal pressure. In production, the combination of 30 wt% glass fiber orientation and gate location shifts the roundness of the O-ring bore by 0.05–0.08 mm; therefore, conformal cooling channels and post-molding fixture cooling at 23 °C for 30 s are applied before leak testing.
Compressed-air distribution networks with rated operating pressure up to 16 bar and pressure dew point below -20 °C per ISO 8573-1:2010 impose thread-root stress concentration and high shear filling on push-in fitting bodies. In this application, BADAMID PA12 GM30 H natural S2 is processed at 100 wt% as supplied; external color masterbatch is restricted to 1.0 wt% because higher carrier loadings degrade thread torque retention after 500 h at 90 °C in air. Molding is executed on 800–1,200 kN machines with screw L/D of 18:1–22:1, melt temperature 260 °C ±10 °C, and mold temperature 60–80 °C. A valve gate is positioned opposite the thread body, which reduces the loss of burst pressure from flow-front convergence to below 25% of the unfilled reference when tested per ISO 14743:2020. The anisotropic shrinkage of a 30 wt% glass-filled PA12 reaches 0.2–0.5% in the flow direction and 0.6–1.0% transverse to flow; the internal bore is therefore honed to a diameter tolerance of 0.03 mm before cyclic pressure testing. On 8-cavity tools, gate blush appears at filling speeds above 180 mm/s, and ejector pin push-back occurs on bosses with wall thickness below 1.5 mm, increasing the visual and dimensional rejection rate to 3–5%. Terminal part types include inch and metric push-in fittings, manifold distribution blocks, and silencer bodies that must pass 1.5× rated pressure cycling for 1 million cycles at 23 °C per ISO 14743:2020.
For battery electric vehicle thermal management loops operating at 110 °C with 50 vol% ethylene glycol coolant, the selection driver is the lower moisture absorption of PA12 relative to PA66, but the 30 wt% glass reinforcement creates anisotropic shrinkage that must be controlled to hold seal face flatness to 0.05 mm across a 150 mm length. The pellet is used at 100 wt% of the shot mass; hot-runner sprue regrind is limited to 15 wt% and only after residual moisture is verified below 0.08%, because coolant absorption at weld lines accelerates after hydrolysis shortens the molecular weight. Molding is performed on a 2,000–2,500 kN injection molding machine with sequential valve gating and mold temperature of 90–110 °C to fill thin ribs of 1.0 mm without premature freeze-off; hold pressure is profiled from 100 MPa to 40 MPa over 6 s to reduce packing-induced warpage at the O-ring groove. After demolding, parts are conditioned at 23 °C and 50% relative humidity for 48 h per ISO 291:2008 before dimensional audit.
Compliance testing per ISO 1817:2022 uses immersion in 50 vol% ethylene glycol at 110 °C for 1,000 h, with tensile strength retention measured by ISO 527-2:2012 and dimensional change limited to 0.5%. Heat deflection temperature is verified per ISO 75-2:2013 method A at 1.80 MPa, with expected values in the range of 150–175 °C for heat-stabilized GF30 PA12; however, published data for this exact BADAMID grade under continuous hot coolant exposure is limited, so molder-generated data per ISO 1817:2022 must be established before series release. Terminal finished parts include coolant distribution manifolds, expansion tank adapter bodies, temperature sensor housings, and degassing valve caps installed in battery pack interfaces requiring IP67 dust and water protection.
Off-road hydraulic systems operating with mineral oil at 60–80 °C use this 30 wt% glass-reinforced PA12 for manifold blocks where oil uptake and dimensional growth control are critical. The compound is injection molded at 100 wt% on machines of 1,500–2,000 kN with screw L/D 20:1; melt temperature is held at 245–265 °C, and mold temperature at 50–70 °C to limit thermal oxidative degradation in wall sections of 4–6 mm. Port threads are tapped after molding rather than formed by insert loading because glass fiber orientation at the thread root lowers torque-to-failure by 30% when ports are assembled to ISO 6149-1:2019 torque limits. A two-stage hold profile and gate freeze time above 10 s are required to prevent sink marks deeper than 0.03 mm on seal lands; deeper sinks cause external leakage at 250 bar during cylinder block pressure cycling. Terminal product types include return-line filter heads, suction manifold elbows, and inspection cover plates with EPDM O-ring grooves.
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Bada BADAMID PA12 GM30 H natural S2 is a 30% glass fiber reinforced, heat-stabilized polyamide 12 compound supplied in natural color. The GM30 designation identifies the nominal glass fiber mass fraction of 30%; the H suffix indicates a heat-stabilization package, and S2 denotes the viscosity and processing grade within the Bada product matrix. The term “conditioned” in the product data refers to specimens exposed to a standard atmosphere of 23 °C and 50% relative humidity according to ISO 291, which is the moisture content at which mechanical values are commonly reported for service-relevant comparisons. Because polyamide 12 has a lower amide group density than PA6 or PA66, the equilibrium moisture uptake of the polymer matrix is approximately 0.8–1.1% at 23 °C and 50% RH. The glass fiber component is non-hygroscopic, so the compound-level moisture uptake is lower than that of unreinforced PA12 on a total mass basis. In the conditioned state, tensile modulus and tensile strength are reduced relative to dry-as-molded values, while notched impact energy and elongation at break generally increase. Dimensional stability, creep resistance, resistance to hydrocarbon-based fluids, and lower moisture sensitivity relative to PA6 and PA66 are the primary technical attributes relevant to product selection.
Typical supplier-reported values for a conditioned 30% glass fiber reinforced heat-stabilized PA12 compound are determined using ISO 527-1/-2 tensile bars at 23 °C. Density falls between 1.24 g/cm³ and 1.26 g/cm³ when measured according to ISO 1183-1. Conditioned tensile modulus is commonly in the range 5,000–6,500 MPa, tensile stress at break between 80 MPa and 105 MPa, and elongation at break between 5% and 12%. Dry-as-molded tensile modulus is approximately 7,000–8,000 MPa, with tensile stress at break in the region of 110–135 MPa. The difference between dry and conditioned values demonstrates the plasticizing effect of absorbed water on the amorphous phase of the polyamide matrix. Notched Charpy impact energy per ISO 179-1/1eA at 23 °C commonly rises from 10–15 kJ/m² in the dry state to 15–25 kJ/m² after conditioning. Heat deflection temperature under 0.45 MPa per ISO 75-1/-2 is typically near 165–175 °C, while the melting temperature determined by DSC per ISO 11357-3 is between 175 °C and 180 °C. These ranges are representative for glass fiber reinforced PA12 compounds of this filler loading; the exact certificate of analysis from the manufacturer remains the controlling specification for batch acceptance.
Because the compound contains 30% glass fiber by weight, injection-molded parts develop anisotropic mechanical properties governed by flow-induced fiber orientation. Along the primary melt-flow direction, tensile modulus may exceed cross-flow values by 25–45%, depending on gate type, wall thickness, and hold-pressure profile. Weld-line regions in glass-filled polyamide can exhibit tensile strength reductions of 30–60% relative to unfused material; gate location is therefore treated as a structural variable rather than a cosmetic decision. Mold shrinkage in the flow direction is typically 0.2–0.4%, while transverse shrinkage may reach 0.5–0.8% after 48 h at 23 °C and 50% RH. Conditioning reduces tensile modulus by 15–25% relative to the dry state due to plasticization of the amorphous phase and disruption of interfacial hydrogen bonding at the glass-matrix interface. The influence is most pronounced at quasi-static strain rates below 1 s⁻¹; high-rate impact response is less sensitive to moisture content. For load-bearing design calculations, conditioned tensile modulus and creep modulus should be used rather than dry datasheet values, especially when the application involves relative humidity above 50%, intermittent condensation, or direct water contact.
For injection molding of Bada BADAMID PA12 GM30 H natural S2, pre-drying in a desiccant-air drier at 80 °C for 4–8 h is recommended to achieve a residual moisture level below 0.10% by weight as determined by ISO 15512 Karl Fischer titration. Higher residual moisture produces splay, nozzle drool, and hydrolysis-related molecular weight loss at melt temperatures above 260 °C. Barrel temperature profiles on a general-purpose screw with 20:1 to 25:1 L/D and compression ratio 2.0:1 to 2.5:1 are set from 240 °C in the feed zone to 260–280 °C in the metering zone, with nozzle temperature maintained at 270–280 °C. Mold temperature is controlled between 60 °C and 90 °C to reduce post-molding warpage and stabilize crystallization. Mold temperatures below 50 °C promote higher amorphous orientation, increasing shrinkage anisotropy and long-term creep. Fill time for wall thicknesses from 1.5 mm to 4.0 mm is usually set between 0.5 s and 2.0 s. Hold pressure is typically 50–80 MPa hydraulic pressure or 60–100 MPa specific injection pressure. Back pressure of 0.5–1.5 MPa assists glass fiber distribution without excessive fiber breakage. For flow paths with wall thickness below 1.2 mm, sequential valve gating reduces flow-front hesitation and the associated glass fiber depletion at abrupt transitions. Production-scale equipment experience indicates that standard nitrided screw and barrel surfaces wear at approximately 1.5–3.0 times the rate of unfilled polyamide because of glass fiber abrasion; bimetallic barrels and hardened screws are required to maintain shot-weight consistency over more than 500,000 cycles. Melt residence time should be kept below 10 min. At 280 °C, each additional 5 min of heated residence under an oxygen-containing atmosphere can reduce impact energy by 5–10% and increase visible yellowing.
Compared with unfilled PA12, the glass fiber reinforced grade raises tensile modulus from approximately 1,400–1,600 MPa to 5,000–8,000 MPa depending on moisture state. This increase comes with reduced elongation and greater notch sensitivity. Compared with PA6 GF30, Bada BADAMID PA12 GM30 H natural S2 absorbs less moisture, retains a higher fraction of dry mechanical properties after conditioning, and exhibits superior resistance to hydrolysis and zinc chloride stress cracking. Dry tensile modulus of PA6 GF30 is typically higher, near 9,000–10,000 MPa per ISO 527-1/-2, but the conditioned modulus drops more sharply because of the higher equilibrium moisture content of the PA6 matrix. Compared with PA66 GF30, the PA12 product has a lower melting point, generally lower dry strength, and better resistance to moisture-induced dimensional change. The following table summarizes representative comparative values for material screening.
| Comparative parameter | Bada BADAMID PA12 GM30 H natural S2 | Unfilled PA12 | PA6 GF30 | PA66 GF30 |
|---|---|---|---|---|
| Density, ISO 1183-1 | 1.24–1.26 g/cm³ | 1.01–1.02 g/cm³ | 1.35–1.38 g/cm³ | 1.36–1.40 g/cm³ |
| Equilibrium moisture at 23 °C, 50% RH, ISO 291 | 0.8–1.1% | 0.7–0.9% | 2.0–2.8% | 2.0–2.5% |
| Dry tensile modulus, ISO 527-1/-2 | 7,000–8,000 MPa | 1,400–1,600 MPa | 9,000–10,000 MPa | 10,000–11,000 MPa |
| Conditioned tensile modulus, 23 °C, ISO 527-1/-2 | 5,000–6,500 MPa | 1,000–1,300 MPa | 5,000–6,500 MPa | 6,500–8,000 MPa |
| Notched Charpy impact, 23 °C, ISO 179-1/1eA | 15–25 kJ/m² conditioned | 4–7 kJ/m² dry | 12–18 kJ/m² dry | 10–15 kJ/m² dry |
Melt viscosity of the 30% glass fiber grade is substantially higher than unfilled PA12, and the flow length for thin-wall sections is reduced. Rheological measurements with a capillary rheometer per ISO 11443 show shear-thinning behavior typical of glass-filled polyamide; apparent viscosity at 260 °C and shear rate 1,000 s⁻¹ is commonly in the range 120–220 Pa·s for this filler level, depending on S2 viscosity grade. Tool design must account for higher injection pressure and the resulting increase in clamp-force demand relative to unfilled PA12. Published fatigue data for this specific configuration in weld-line-loaded components is limited; component validation under end-use load spectra is therefore required before replacing a metal or higher-stiffness thermoplastic part.
Bada BADAMID PA12 GM30 H natural S2 is resistant to aliphatic hydrocarbons, diesel fuel, lubricating oils, greases, and many neutral salt solutions. In automotive fuel and pneumatic systems, glass-filled PA12 grades are commonly specified where dimensional stability under fuel exposure is required. However, the material is not intended for continuous contact with strong mineral acids, phenols, oxidizing agents, or pressurized hot water above 80 °C under simultaneous mechanical stress. The natural grade is not flame retardant; if a specific UL 94 rating is required, the formulation must be verified through the supplier because glass fiber can reduce ignition resistance and promote wicking in thin sections. Compliance with food-contact regulations such as FDA 21 CFR 177.1500 or EU 10/2011 must be confirmed for the specific heat stabilization and glass fiber sizing package and is not automatically conferred by the PA12 base resin. Applications include structural clips, pump housings, pneumatic manifolds, cable harness retainers, and appliance frames where low moisture absorption and glass-reinforced load capacity are more important than high-temperature service above 120 °C continuous air exposure. For parts exposed to continuous thermal aging, the heat-stabilized H grade increases retention of tensile properties compared with non-heat-stabilized PA12 GF30, but oxidative aging at the surface remains the limiting mechanism above 120 °C. Long-term creep modulus under sustained load can be significantly lower than short-term tensile modulus; designers should obtain creep modulus at the application temperature and stress state rather than extrapolating from short-term ISO 527-1/-2 data.