| Код ТН ВЭД | 415442 |
Как аккредитованный завод Bada BADAMID PA12 GM30 H натуральный S2 PA12, 30% усиленный стекловолокном, мы соблюдаем строгие протоколы качества - каждая партия подвергается строгим испытаниям для обеспечения последовательных стандартов эффективности и безопасности.
| Упаковка | |
| Доставка | |
| Хранение |
Bada BADAMID PA12 GM30 H natural S2 is dried in a desiccant dryer at 80 °C for 4–6 h to a residual moisture target below 0.10 % by weight before any compounding or moulding operation. In fuel-line quick-connector production, the 30 % glass-fibre content is controlled at the metering feeder with a tolerance of ±0.5 % to avoid melt-pressure oscillation in the plastication unit. Cylinder temperature zones are profiled from 240 °C at the feed throat to 260 °C at the nozzle, with a measured melt temperature of 255–270 °C at the screw tip. Back pressure is set at 3–6 MPa, and screw surface speed is limited to 0.15–0.25 m/s because glass-fibre attrition increases measurably above this range. The mould is a two-plate, hot-runner valve-gate system with the gate placed offset from the retention barb, not on the sealing surface, in order to displace the weld line into the structural collar. Mould temperature is held at 90–100 °C by pressurised water; lower temperatures result in a glossy, resin-rich skin that masks incomplete fibre wet-out at the root of the undercut. Post-mould inspection of the connector body uses a pressure-decay test at 0.6 MPa air and immersion in water. Dimensional control follows ISO 294-4, with measured mould shrinkage in flow direction normally 0.15–0.25 % and transverse 0.40–0.60 %. After conditioning for 1,000 h in Fuel C at 60 °C according to ISO 175, the connector must retain at least 70 % of its dry tensile stress at break when tested to ISO 527-2. The terminal component is the SAE J2044 quick-connect body used in gasoline and diesel vapour return loops, where the PA12-GF30 grade substitutes metal for mass reduction as long as the seal groove diameter remains within a ±0.05 mm roundness window. Continuous-use temperature is bounded at 120 °C in dry air and 85 °C in Fuel C; published data for specific burst-pressure performance after 5,000 h of thermal cycling is limited.
The production risk in compressed-air coupling housings is not tensile failure but abrupt crack propagation along the longitudinal weld line when a 30 % glass-fibre-reinforced PA12 moulding is subjected to a pressure impulse. In twin-cavity tooling, sequential valve gating is used to eliminate false weld lines; each cavity fills through a single sub-gate located in the hex collar. Filling analysis on a 40:1 L/D injection-moulding machine shows that melt pressure at the gate must exceed 80 MPa to prevent short shots in the 1.2 mm sealing rib, while peak cavity pressure is maintained at 35–45 MPa. The melt temperature is set at 250–265 °C, and the mould is maintained at 80–100 °C. Under these conditions the dry flexural modulus at 23 °C typically falls between 5,500 MPa and 7,000 MPa when tested to ISO 178, which raises the unsupported wall stiffness relative to unreinforced PA12. The trade-off appears in notched Charpy impact at -30 °C, where values commonly drop to 6–9 kJ/m² under ISO 179-1/1eA. For pneumatic service, each batch is subjected to a burst-pressure test at 1.5 times the maximum rated working pressure, followed by a leak check at 0.02 MPa differential pressure using a pressure-decay instrument. The terminal components are quick-release coupling bodies for compressed air lines installed under ISO 4414:2010. The natural S2 heat-stabilised grade is limited to continuous air temperatures below 100 °C and transient pressures below 1.6 MPa, because published data for long-term oxidative embrittlement above this pressure-temperature envelope is limited.
In industrial cable glands and rectangular connector backshells, the functional requirement is hoop-strength retention around a metal insert after assembly torque. The PA12 GM30 H natural S2 granulate is pre-dried to 0.08 % moisture and moulded on a reciprocating-screw machine with a shut-off nozzle, because glass-filled PA12 tends to drool when residual moisture exceeds 0.12 %. The brass insert is preheated to 120–150 °C in an induction station and placed into the cavity with a locating sleeve to reduce hoop stress caused by differential cooling. Cylinder temperature is set to 245–265 °C, and the holding pressure is applied for 6–10 s until the gate freezes; the gate is a rectangular edge gate of 1.0 mm thickness placed in the cable-entry collar. With 30 % glass reinforcement, the moulded thread boss reaches a tensile modulus of 5,000–6,500 MPa at 23 °C and 50 % relative humidity under ISO 527-2, but the elongation at break falls to 2.5–4.0 %. This limits the permissible interference fit on the sealing ring to 0.3 mm diametral compression; higher compression produces hoop cracking in the boss during torque to 3.5 N·m. Post-mould conditioning for 24 h at 23 °C and 50 % RH is required before dimensional final inspection under ISO 294-4. The terminal product is a metric-thread cable gland body evaluated to IEC 62444-1, where the PA12-GF30 grade can be used in dry and wet locations but not in continuous-contact chlorinated solvent environments because the glass-fibre interface is susceptible to capillary wicking. The maximum service temperature for the moulded gland is 105 °C for 5,000 h under electrical thermal index testing.
The critical process conflict in water-manifold couplings is residual stress combined with cold-water hydrolysis at the moulded-in sealing face. On a two-plate injection mould, the 30 % glass-reinforced PA12 melt is processed with barrel temperatures of 250–270 °C and a mould temperature of 90–110 °C to increase the crystalline fraction and reduce post-mould shrinkage. A cold sprue bushing with a diameter of 4 mm is used instead of a heated hot runner because the hot-runner manifold would increase residence time and cause glass-fibre length reduction in the 30 wt% compound. The gate is located in the centre of the flange face, producing a radial flow pattern that aligns glass fibres circumferentially around the sealing boss; this orientation improves hoop strength but reduces the tensile strength of the axial rib. Moulded couplings are annealed in a forced-air oven at 110 °C for 2 h to reduce internal stress before thread tapping. When tested after 7 days in 60 °C water, the tensile stress at break retention is normally expected to remain above 80 % because PA12 absorbs less than 1.5 % water at saturation. The terminal part is a DN 20–DN 40 manifold connector, but the potable-water certification status of the specific grade must be confirmed against lot-specific listing under NSF/ANSI 61; generic PA12-GF30 material cannot be assumed compliant. Pressure testing is performed at 2.5 MPa hydrostatic pressure for 15 min with no weeping at the insert. Published data for chlorine resistance under 0.5 mg/L free chlorine at 60 °C is limited for this particular glass loading.
Thin-wall carriers for electric-vehicle battery coolant lines are moulded at nominal wall thicknesses of 1.5–2.0 mm, and this geometry makes the processing window unusually narrow for a 30 % glass-filled PA12 compound. If the mould wall temperature is below 90 °C, the skin layer solidifies before fibre orientation can relax, leading to surface delamination at the rib base after post-mould water-glycol conditioning. The remedy on production tooling is to use cartridge heaters or pressurised water with a set-point of 95–120 °C, which keeps the melt front sufficiently mobile to pack the rib root. Melt temperature is measured at 255–275 °C at the nozzle, and injection speed is set to 80–120 mm/s to produce a fill time below 1.0 s; slower fill produces visible glass-rich webbing on the non-cosmetic side. The gate is a fan gate of 0.8 mm thickness placed along the longitudinal edge of the carrier, which directs glass fibres parallel to the coolant channel and reduces pressure drop in the mould from 90 MPa to 55 MPa. The terminal product is a battery pack coolant-line carrier or junction housing exposed to a 50:50 water-glycol mixture at 85 °C and 0.15 MPa line pressure. Retention of burst strength after 1,000 h in the coolant mixture is tested according to ISO 175, with acceptance normally set at no cracking and no leakage at 0.6 MPa. The heat-stabilised S2 grade may be considered for continuous use up to 130 °C in dry air, but long-term hydrolysis data above 95 °C in water-glycol is not available for this specific 30 % glass formulation.
Конкурентоспособные Bada BADAMID PA12 GM30 H натуральный S2 PA12, 30% усиленный стекловолокном, сухие цены, которые соответствуют вашему бюджету - гибкие условия и индивидуальные котировки для каждого заказа.
Для получения образцов, цен или более подробной информации свяжитесь с нами по адресу +8618136850665 или отправить по почте admin@ascent-chem.com.
Мы ответим вам как можно скорее.
Телефон: +8618136850665
Электронная почта: admin@ascent-chem.com
Гибкие условия оплаты, конкурентоспособные цены, первоклассное обслуживание — обращайтесь прямо сейчас!
Bada BADAMID PA12 GM30 H natural S2 is a heat-stabilized, 30% glass-fiber-reinforced polyamide 12 injection-molding compound supplied as natural-colored pellets with controlled dry moisture content. The designation sequence identifies the base polymer, the glass-reinforced product family with nominal 30% glass loading, heat stabilization, natural color, and the supplier-specific S2 flow or additive level. The term “dry” refers to the granulate condition at packaging and does not imply that molded parts are hydrolysis-resistant or moisture-free under long-term humid service.
The material is intended for injection molding of structural components that require lower moisture uptake than PA6 or PA66 grades, lower density, and higher stiffness than unfilled PA12. Mechanical, thermal, and processing data are based on dry-as-molded specimens. Finished part performance depends on fiber orientation, weld-line position, wall thickness, and conditioning history.
Table 1 compiles the primary physical, mechanical, and thermal baselines from published industrial data for PA12 GF30 dry-conditioned specimens. Use these values for material selection only; critical tooling and dimensioning require lot-specific data measured at the actual wall thickness and fiber orientation state.
| Property | Standard / method | Units | Typical range, dry |
|---|---|---|---|
| Density | ISO 1183-1:2019 | g/cm³ | 1.22–1.25 |
| Tensile modulus | ISO 527-1/-2 | MPa | 7,500–9,000 |
| Tensile stress at break | ISO 527-1/-2 | MPa | 120–150 |
| Elongation at break | ISO 527-1/-2 | % | 3.0–5.5 |
| Charpy notched impact, 23°C | ISO 179-1/1eA | kJ/m² | 9–14 |
| Charpy notched impact, -30°C | ISO 179-1/1eA | kJ/m² | 7–10 |
| Melting temperature, DSC | ISO 11357-1/-3 | °C | 175–180 |
| Deflection temperature HDT/A, 1.8 MPa | ISO 75-1/-2 | °C | 155–170 |
| Coefficient of linear thermal expansion, parallel | ISO 11359-1/-2 | K⁻¹ | 2.5–5.0 × 10⁻⁵ |
Before melt processing, the granulate is predried in a desiccant dryer at 80°C for 4–6 h, or to a residual moisture content below 0.10% by weight. Residual moisture above 0.15% causes splay, nozzle drool, reduced melt viscosity, and weak weld-line strength. The feed throat is maintained below 80°C to prevent bridging of the glass-filled pellets. The melt temperature measured at the nozzle is normally set between 240°C and 280°C; the lower third of this range is used for thick sections and large gates, while the upper third is used for thin-wall fill and long flow paths. Temperatures above 300°C are avoided because oxidative degradation of the heat-stabilized PA12 matrix can become measurable as a drop in intrinsic viscosity and a color shift in natural parts. At 280°C, total melt residence time above 10 min is discouraged.
Standard molding equipment uses a three-zone screw with an L/D ratio of 18:1 to 22:1, a compression ratio of 2.0:1 to 2.5:1, and wear-resistant barrel, screw, check ring, nozzle tip, and shut-off nozzle surfaces. Glass fiber is abrasive, so high-hardness bimetal liners and ceramic check ring seats are specified for long campaigns. Back pressure is maintained between 2 bar and 8 bar, and screw peripheral speed is limited to below 0.4 m/s to reduce fiber attrition. Injection speed is set by wall thickness: moderate for sections above 3 mm, fast for sections below 1.5 mm. Gate velocities above 200 mm/s in small gates can locally reduce fiber length to below 150 µm and lower notched impact. Mold temperature is controlled between 40°C and 80°C; the higher level increases crystallinity, improves knit-line strength, and reduces post-mold shrinkage but extends cycle time. Hold pressure is applied until gate freeze with cushion control between 3 mm and 5 mm.
Hot runner systems require open-bore, low-shear channel geometry and individual nozzle temperature control. A manifold temperature spread above 5°C can produce viscosity differences that shift the flow front and create anisotropic fiber orientation. Vent depths for glass-filled PA12 are typically 0.02–0.04 mm; volatile deposits from the heat-stabilized polymer can clog vents and require defined preventive-maintenance cleaning. For mold-filling simulation, capillary rheometry is recommended at 260°C, 270°C, and 280°C across shear rates from 10 s⁻¹ to 10⁴ s⁻¹. Published data for the exact S2 flow variant is limited; simulation inputs should be generated from the actual production lot, not from a generic PA12 GF30 database.
At the same nominal 30% glass loading by weight, the PA12 matrix absorbs less moisture than PA6 or PA66. Equilibrium moisture uptake at 23°C and 50% RH is approximately 0.7–0.8% for PA12 according to ISO 62, compared with roughly 2.2–2.8% for PA66. This lower moisture uptake limits the reduction in tensile modulus after humid conditioning. The dry tensile modulus of this grade is typically 7,500–9,000 MPa; after moisture equilibrium at 50% RH the loss is commonly below 15%. A representative PA66 GF30 may begin at 9,000–10,500 MPa dry but loses 30–40% of its dry value in the same environment. Dimensional change from swelling is therefore smaller, which is significant for snap-fit arms, clip seats, and cylindrical housings requiring clamping force retention.
Component mass is lower because the PA12 GF30 density of about 1.23 g/cm³ is below the 1.35–1.38 g/cm³ typical of PA66 GF30. This supports mass reduction in brackets, connectors, and rotating parts at equal envelope dimensions. The trade-off is thermal deflection temperature: under 1.8 MPa load, PA12 GF30 values are in the range 155–170°C by ISO 75-1/-2, while PA66 GF30 grades often exceed 240°C. Substitution into load-bearing structures above 150°C requires part-specific testing.
| Property | Standard / method | PA12 GF30, this grade | PA66 GF30, representative | PA12 unfilled, representative |
|---|---|---|---|---|
| Density | ISO 1183-1 | 1.22–1.25 g/cm³ | 1.35–1.38 g/cm³ | 1.01–1.03 g/cm³ |
| Tensile modulus, dry | ISO 527-1/-2 | 7,500–9,000 MPa | 9,000–10,500 MPa | 1,200–1,500 MPa |
| Moisture uptake, 23°C/50% RH | ISO 62 | 0.7–0.8% | 2.2–2.8% | 0.7–0.9% |
| HDT/A, 1.8 MPa | ISO 75-1/-2 | 155–170°C | 240–255°C | 50–60°C |
| Notched Charpy impact, 23°C | ISO 179-1/1eA | 9–14 kJ/m² | 8–12 kJ/m² | 5–8 kJ/m² |
Representative values for PA66 GF30 and PA12 unfilled are drawn from industrial datasheets for standard grades. The S2 variant should be compared using its own certificate of analysis. In aggressive fluid service, the glass-fiber-matrix interface can be attacked if the fluid penetrates along the fiber bundle. Parts with exposed glass at the surface should be tested under ISO 175 immersion at the service temperature; a reduction in notched Charpy impact greater than 25% after 7 days is a screening limit. Lower moisture uptake of PA12 reduces the plasticizing effect that accelerates creep under clamp load.
Application cases in automotive fluid handling and industrial drive components expose the part to clamp load, vibration, and intermittent chemical contact. Fluid connectors, cable retainers, pneumatic brake line clips, and structural housings are molded in wall thicknesses from 1.5 mm to 4.0 mm. Gate placement is located away from sealing surfaces and snap-fit arms because weld lines in those regions can reduce burst strength and flexural fatigue resistance. Glass fiber length after molding is generally 200–400 µm, measured after ash at 600°C for 30 min according to ISO 3451-1. High-shear gates can reduce fiber length below 150 µm and lower notched impact by 20–30% relative to low-back-pressure processing.
The grade is used where PA12 resistance to zinc chloride and common automotive road salts prevents stress-corrosion cracking that can occur in PA66 grades under winter salt exposure. Industrial gears, bearing cages, and pump impellers require larger gates and runner systems to avoid surface glass emergence and fiber-poor regions at flow fronts. Because PA12 GF30 melts at 175–180°C, it can be processed at lower barrel temperatures than PA66 GF30, reducing energy input in electric injection machines. Continuous contact with hot water, steam above 121°C, or coolant outside the pH range 5–9 should be evaluated by immersion testing under ISO 175 before selection.
Heat stabilization delays oxidative embrittlement in hot-air environments, but the service limit depends on temperature, airflow, wall thickness, and applied strain. For continuous hot-air exposure of heat-stabilized PA12 GF30, the time to 50% tensile strength loss is typically determined by accelerated aging at 150°C according to ISO 188. The exact hours for this S2 grade should be generated from the production lot; published data for this specific configuration is limited. The dry granulate condition does not guarantee long-term thermal stability, and natural uncolored parts may show visual discoloration before mechanical property loss becomes critical.
Chemical compatibility boundaries are defined by the glass sizing as well as the PA12 matrix. Strong mineral acids, phenols, oxidizing agents, and some chlorinated solvents can attack the polyamide backbone or the glass-matrix interface. Avoid combination with amine-based processing aids if they alter the heat-stabilization package. If post-mold annealing is required, it is normally performed at 120–140°C for 2–4 h in a nitrogen atmosphere; air annealing above 150°C can cause surface oxidation and yellowing of natural parts. For laser welding, natural glass-filled PA12 transmits and scatters the diode-laser wavelength, so weld strength should be validated on the actual joint geometry at weld depths of 0.3–0.5 mm. Ultrasonic welding requires pre-drying below 0.10% moisture to prevent steam pockets at the interface.
Lot release documentation for this grade typically includes density, tensile modulus, tensile stress at break, elongation at break, notched Charpy impact, and melt-volume flow rate or melt flow index. The safety data sheet and REACH statements accompany each commercial lot; substances on the REACH Candidate List are not intentionally added above 0.1% by weight, subject to the supplier’s current declaration. The ISO 1043 designation is PA12-GF30, and the ISO 11469 marking code is >PA12-GF30< for molded parts. The product is supplied dry; after opening, the granulate absorbs moisture from high-humidity shop air, so resealant packaging or immediate use after drying is recommended when the ambient relative humidity exceeds 60%.