| Код ТН ВЭД | 924605 |
Как аккредитованный завод Ningbo Changhong SEBS CH1310, мы соблюдаем строгие протоколы качества - каждая партия подвергается строгим испытаниям для обеспечения последовательных стандартов эффективности и безопасности.
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Melt blending of Ningbo Changhong SEBS CH1310 with polypropylene homopolymer and paraffinic white oil is executed on a co-rotating twin-screw extruder having an L/D of 44:1 and segmented screws. The first barrel zone is held at 160°C, the middle zones at 190°C to 210°C, and the die plate at 200°C. CH1310 is fed to the main throat as a free-flowing pellet or crumb; the white oil is injected into barrel section 5 or 6 after the polymer has started to fuse. When the formulation contains 15 wt% oil, 10 wt% PP, and 75 wt% CH1310, a Shore A hardness of approximately 65 A is produced under ISO 48-4. If oil loading is raised to 30 wt% and PP is reduced to 5 wt%, hardness drops to about 45 A. These ratios are screening windows, not fixed recipes; CH1310 lot-specific styrene content and diblock proportion will shift hardness by 2 to 5 Shore A. Screw speed is set between 350 rpm and 500 rpm; increasing screw speed beyond 550 rpm can generate shear heating above 240°C, where localized degradation of styrene blocks begins to generate gel particles. Die pressure is maintained between 2 MPa and 5 MPa. Strand pelletizing uses water at 25°C to 35°C. The overmolding grade is dried only if the PP component or filler has been stored above 60% relative humidity; CH1310 itself has minimal moisture uptake. For injection overmolding onto a PP substrate, barrel temperatures from 180°C to 220°C are used, mold temperatures of 30°C to 50°C, and a low-to-medium injection velocity profile reduces jetting. Substrate surface temperature before overmolding is held above 70°C for interfacial melt adhesion. End products include power tool grips, toothbrush handles, kitchen utensil handles, and soft-touch enclosures for handheld electronic instruments. Compliance for these consumer articles follows REACH and RoHS 2011/65/EU; final compounds require supplier declarations for plasticizer-free construction. The primary failure observed on production lines is gloss streaking from insufficient distributive mixing when oil is injected too early. A second failure is sink marks when mold temperature is below 25°C and pack pressure is insufficient.
A medical-grade compound is not defined by the base polymer alone. For CH1310, the choice of oil, antioxidant, and antistatic or radiopaque filler determines whether a fully formulated compound can pass ISO 10993-5 and USP <88>. The starting formulation is 100 phr CH1310, 30 to 50 phr paraffinic white oil or polyisobutylene, 0.05 to 0.1 phr hindered phenolic antioxidant, and 0.1 to 0.2 phr phosphite stabilizer. Amine-based additives are avoided because they can generate colored by-products during autoclave sterilization and may influence cytotoxicity endpoints. The compound is prepared by twin-screw extrusion at 170°C to 200°C under vacuum degassing with a vent at barrel 9. Pellet wash water is deionized. Tubing is extruded on a single-screw extruder with an L/D of 24:1 to 30:1 and a three-zone polyethylene-type screw. Melt temperature at the die is 180°C to 210°C. Drawdown ratio is kept below 2.5:1 to avoid frozen-in orientation that increases longitudinal tensile strength but reduces radial tear resistance. In-line diameter control uses a laser gauge with a feedback tolerance of ±0.05 mm. After extrusion, tubing may be gamma-sterilized at 25 kGy to 50 kGy or steam-autoclaved at 121°C for 30 min. Published data for CH1310 under repeated gamma cycles is limited; formulators must verify post-sterilization tensile retention on actual lots. Final articles include respiratory mask straps, medical tubing segments, and sealing gaskets. Biocompatibility documentation is established under ISO 10993-1:2018, with chemical characterization according to ISO 10993-18. The final compound must be manufactured under a cleanroom or controlled-area protocol if the device manufacturer requires bioburden control.
| Biological endpoint | Standard | Typical acceptance criterion |
|---|---|---|
| Cytotoxicity | ISO 10993-5 | cell viability ≥70% |
| Intracutaneous irritation | ISO 10993-10 | no erythema or oedema above 1.0 |
| Acute systemic toxicity | ISO 10993-11 | no significant body weight loss |
| USP Class VI | USP <88> | pass classification |
Halogen-free wire and cable jackets based on CH1310 require mineral flame retardants that alter rheology far more than the base resin. A typical low-smoke jacketing compound contains 100 phr CH1310, 20 to 40 phr PP or HDPE, 80 to 120 phr magnesium hydroxide, 3 to 5 phr zinc borate, 1 to 2 phr vinylsilane coupling agent, and 0.2 to 0.5 phr processing aid. The powder premix is blended in a high-speed mixer to 80°C, then fed to a co-rotating twin-screw extruder with L/D 52:1 and side feeding of the mineral filler at barrel 7. Melt temperature is controlled at 190°C to 210°C; excursions above 230°C cause voiding at the die face. The filler creates a measurable melt pressure increase of 0.8 MPa to 1.5 MPa compared with unfilled matrix; this pressure signature is used on production lines as an indirect check of filler dispersion. Undispersed agglomerates appear as surface protrusions on thin-wall insulation and reduce dielectric strength. Jacket extrusion is conducted on a 30 mm to 60 mm single-screw extruder with a barrier screw, die temperature 190°C to 210°C, and a crosshead die. Cooling water troughs are set at 20°C to 40°C. The resulting insulation is evaluated under IEC 60332-1-2 for single-wire flame propagation, IEC 60754-1 for halogen acid gas generation, and IEC 61034-2 for smoke density. Tensile properties are measured to IEC 60811-501, with an acceptance value typically above 9 MPa and elongation above 350% for flexible cords. The end products include appliance flexible cords, power tool leads, and internal wiring for data centers where PVC-free specifications are mandatory. A production failure associated with this formulation is cold slug formation when the die lip gap is too large; the slug produces a visible weld line. Another failure is pH drift in the cooling water due to magnesium hydroxide and carbon dioxide absorption, which can leave surface deposits. Water pH is maintained between 7.5 and 8.5 to avoid pitting of the jacket surface.
Transparent high-oil gel compounds formulated from CH1310 are produced in a sigma-blade mixer rather than a twin-screw extruder when oil loading exceeds 400 phr. A starting gel formula contains 100 phr CH1310, 500 to 1200 phr paraffinic white oil, 0.05 to 0.1 phr antioxidant, and optionally 5 to 15 phr polystyrene for surface tack reduction. The mixer is heated to 130°C to 160°C. Oil is added in 3 to 5 aliquots. Each aliquot is allowed to absorb fully before the next addition; mixer speed is kept below 30 rpm during absorption. Vacuum is applied for 20 to 40 min after the final oil addition to remove entrained air. The gel is then cast into trays or sheets and cooled to below 40°C before die-cutting. Hardness is tested with a Shore 00 durometer under ASTM D2240; gels in this range give values from 15 Shore 00 to 40 Shore 00. Tensile properties are evaluated to ASTM D638 or ISO 37, with elongation at break above 1000% for high-oil gels. The gel system is used for cushioning inserts, vibration-damping pads, industrial sealing strips, and transparent anti-slip mats. Compliance is product-specific: consumer articles require REACH and RoHS, while skin-contact articles should be assessed under ISO 10993-10 if marketed for prolonged dermal contact. A key processing boundary is the oil absorption capacity of the CH1310 lot. High diblock content may cause surface exudation; low diblock content slows oil uptake and increases mixing time. Published data for CH1310 oil retention is limited to supplier guidance, so the maximum practical oil loading should be confirmed by a small-scale absorption test before production.
In bitumen modification, CH1310 is used at polymer loadings from 3 wt% to 8 wt% based on total binder. The polymer is first dry-blended with a compatibilizing aromatic process oil or a portion of the bitumen to form a masterbatch containing 20 wt% CH1310. The masterbatch is then dispersed into preheated bitumen at 180°C to 190°C in a high-shear rotor-stator mixer operating at 3000 rpm to 5000 rpm for 60 min to 120 min. High shear is required because SEBS does not spontaneously dissolve in bitumen as readily as SBS; the hydrogenated midblock has a lower solubility parameter match with aromatic bitumen fractions. The finished binder is evaluated for softening point under ASTM D36, penetration under ASTM D5, elastic recovery under ASTM D6084, and storage stability by the tube test under EN 13399. A well-dispersed 5 wt% CH1310 binder typically increases softening point above 70°C and retains penetration within modified binder limits; however, published values for CH1310 are lot-dependent and must be confirmed. The terminal products are polymer-modified bitumen sheets, waterproofing membranes, stress-absorbing membrane interlayers, and hot-applied sealants. Compliance for these products follows EN 14023 and national road authority specifications. The principal processing failure is phase separation during storage: if mixer speed is below 2000 rpm or mixing time is below 45 min, the polymer forms a separate upper layer after 24 h at 180°C. The storage stability test then shows a softening point difference above 5°C, which fails the specification. Another failure is degradation of the bitumen if temperature exceeds 200°C; the bitumen evolves fumes and the polymer can crosslink, producing gel specks.
Footwear midsoles and cushioning pads based on CH1310 are usually injection molded from a compound containing 100 phr CH1310, 60 to 100 phr naphthenic or paraffinic oil, 20 to 40 phr PP, 5 to 15 phr calcium carbonate, 0.1 to 0.2 phr antioxidant, and 0.5 to 1.0 phr release aid. The compound is pelletized by twin-screw extrusion at 180°C to 210°C. Injection molding is run on machines with clamp force from 150 t to 300 t, barrel temperatures from 180°C to 220°C, nozzle temperature 200°C, and mold temperatures from 25°C to 45°C. Injection speed is moderate; high shear at the gate can cause delamination and splay. Compression set is measured to ASTM D395 Method B at 23°C and 70°C. A compound at 50 Shore A may exhibit compression set of 35% to 55% after 22 h at 70°C, depending on polystyrene content and oil type. Oil migration tendency is evaluated by a weight-change method on stacked white PVC sheets after 7 d at 60°C; migration above 1.0% indicates an unacceptable formulation for light-colored midsoles. End products include anti-fatigue mats, cushioned insoles, midsole inserts, and protective footwear components. Compliance for consumer footwear is governed by REACH, RoHS, and brand-specific restricted substance lists; slip resistance may be tested to ASTM F2913 for flooring applications. A production failure observed on multicavity molds is short-shot in thin sidewalls when melt temperature falls below 180°C; the pressure drop across the runner increases sharply because the filled compound has a higher zero-shear viscosity. Another failure is surface tack from excessive oil or incompatible release aid; the tack is quantified by a peel test or by visual blocking after parts are stacked under load.
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Ningbo Changhong SEBS CH1310 is supplied by Ningbo Changhong Polymer Materials Co., Ltd. as a styrene-ethylene-butylene-styrene block copolymer in pellet form. The model is a linear triblock elastomer with a saturated ethylene-butylene midblock, which removes the main-chain unsaturation present in SBS. CH1310 is specified for thermoplastic elastomer compounding, hot-melt adhesive modification, polymer modification, and sealant applications. Published grade-specific data for CH1310 is limited; therefore, lot-specific certificates of analysis should be obtained from the manufacturer before setting processing limits.
The polymer obtains room-temperature elastomeric behaviour from phase separation of polystyrene endblocks. The polystyrene domains act as physical crosslinks below the glass transition, while the ethylene-butylene midblock provides rubbery recovery. Because no sulfur vulcanization is required, in-plant scrap can be reworked and the material can be processed on standard thermoplastic equipment. The hydrogenated midblock gives CH1310 improved resistance to ultraviolet irradiation and oxidative embrittlement relative to SBS, but it also raises melt processing temperatures and may reduce adhesion to polar substrates compared with unsaturated block copolymers.
Compared with a linear SBS of similar molecular weight, CH1310 exhibits a wider thermal-oxidative service window and lower main-chain unsaturation. The saturated midblock allows higher upper service temperatures but narrows compatibility with unsaturated tackifiers such as rosin esters and low-molecular-weight polybutadiene. Within the SEBS class, CH1310 is generally positioned between low-styrene soft grades and high-styrene stiff grades. Medium-styrene SEBS materials in this viscosity band typically exhibit hardness values in the 55–80 Shore A range, while low-styrene grades can fall below 40 Shore A and high-styrene grades can exceed 90 Shore A. The same nominal styrene content does not produce identical adhesive shear behaviour; the diblock-to-triblock ratio and melt mass-flow rate must be compared.
| Attribute | Linear SBS | SEBS CH1310 class | High-styrene SEBS |
|---|---|---|---|
| Midblock unsaturation | present | absent | absent |
| Typical melt processing window | 150–190 °C | 170–240 °C | 180–250 °C |
| Shore A hardness range | 40–90 | 55–80 | 70–95 |
| Oil absorption capacity | moderate | high | moderate |
| UV/ozone resistance | low | medium-high | medium-high |
A certificate of analysis for CH1310 typically includes melt mass-flow rate, density, ash, Shore A hardness, tensile strength, elongation at break, and bound styrene content. The melt mass-flow rate is measured by ISO 1133-1:2022 at 230 °C under a 5 kg load. Hardness is measured by ASTM D2240 on a 6 mm compression-moulded plaque conditioned at 23 °C ± 2 °C for 24 h. Tensile strength and elongation at break are determined using ISO 37:2017 at 500 mm/min. Density is measured by ISO 1183-1:2019 at 23 °C. Ash is determined by GB/T 9345.1-2008 or ISO 3451-1:2019. The certificate should report both the measured value and the acceptance band; changes in diblock content are not visible in standard tensile data and require gel permeation chromatography.
| Property | Standard method | Measurement condition |
|---|---|---|
| Melt mass-flow rate | ISO 1133-1:2022 | 230 °C, 5 kg |
| Density | ISO 1183-1:2019 | 23 °C |
| Shore A hardness | ASTM D2240 | 15 s, 6 mm |
| Tensile properties | ISO 37:2017 | 500 mm/min, Type 2 |
| Ash | GB/T 9345.1-2008 | 750 °C, 2 h |
Bound styrene content can be measured by nuclear magnetic resonance or Fourier transform infrared spectroscopy calibrated against the manufacturer’s reference samples. Gel permeation chromatography in tetrahydrofuran against polystyrene standards gives apparent molecular weight and the diblock content; the latter is a critical specification for adhesives. Melt viscosity is also measured by dynamic oscillatory rheometry at 200 °C and 1% strain, because single-point melt flow rate does not capture shear-thinning differences between SEBS grades. For compounds, oscillatory rheometry at 0.1–100 rad/s can identify structural differences caused by chain extension or coupling agent residues.
Incoming granulate is not normally classified as hygroscopic, but surface moisture from high-humidity storage can produce bubbles in extrudate. When storage relative humidity exceeds 60%, drying at 70–80 °C for 2–4 h in a desiccant dryer is applied. Metal contamination is removed by rare-earth magnets and screen packs downstream of the extruder. A 40 mesh or finer breaker plate is used to trap gel particles that may form if melt temperature exceeds 250 °C for extended residence time. On production lines, the most common processing bottleneck is not the SEBS melting point but the transition from starve-fed solids conveying to fully filled screw sections. In a 65 mm co-rotating twin-screw extruder with an L/D ratio of 40:1, a CH1310/polypropylene compound containing 30 wt% oil may require a side-stuffer downstream to prevent oil flooding into the feed throat. Feeder consistency is influenced by pellet bulk density; a shift from 0.55 g/cm³ to 0.60 g/cm³ can alter gravimetric feed output by several weight percent at constant screw speed. Screen packs are changed when head pressure increases by more than 2 MPa above baseline.
In polypropylene impact modification, CH1310 is added at 5–20 wt% to shift the ductile-brittle transition to lower temperatures without eliminating the matrix modulus. Compounding is performed on a co-rotating twin-screw extruder with an L/D ratio of not less than 40:1 and a vacuum port maintained at -0.08 MPa gauge pressure during devolatilization. The die-face pelletizer is operated with an underwater cutter speed of 2500–3500 rpm for 3 mm pellets; actual settings scale with die hole count and throughput. Notched Izod specimens are injection moulded under ISO 1874-2 conditions and tested by ISO 180/A; instrumented puncture is measured using ISO 6603-2. Increasing the cooling rate from 10 °C/min to 50 °C/min decreases the dispersed SEBS domain size and shifts the impact transition downward. In-line rheometry at 1 s⁻¹ and 100 s⁻¹ shows that dispersion quality correlates with melt viscosity changes; formulations with poorly dispersed SEBS domains show more pronounced non-Newtonian response and batch-to-batch variability in notched impact energy.
The dispersed phase dimensions are measured by scanning electron microscopy after staining with ruthenium tetroxide; image analysis on 500 domains should be used. Differential scanning calorimetry at 10 °C/min is used to confirm the onset of the polystyrene endotherm and to detect co-crystallization with polypropylene. A shift in the polypropylene crystallization exotherm may indicate partial miscibility that reduces impact performance. In plant-scale injection moulding with a clamp force of 1300 kN, short shots have been observed when SEBS dosage exceeds 20 wt% and melt temperature is below 200 °C, because the added elastomer increases melt viscosity and reduces flow length under fixed machine conditions.
Hot-melt pressure-sensitive adhesives based on CH1310 are prepared by dispersing the polymer in a low-viscosity naphthenic oil at 160–180 °C, followed by addition of a hydrogenated C5 tackifier at 30–50 wt%. The molten adhesive is coated at 150–170 °C using slot-die or roller coating equipment. Final bonding properties are evaluated by loop tack using PSTC-101, 180° peel using ASTM D903-98, and shear adhesion failure temperature using a 500 g static load in a forced-air oven ramped at 0.5 °C/min. Higher diblock content in CH1310 can increase pressure-sensitive tack but reduce shear holding power; this trade-off is measured by dynamic mechanical analysis at 1 Hz. The saturated midblock supports reduced colour formation at 180 °C. Product-level food-contact approval must be confirmed for the final adhesive formulation and is not conferred by the raw material alone.
In footwear foam compounds, CH1310 is blended with ethylene-vinyl acetate and a chemical blowing agent such as azodicarbonamide. A typical pre-blend contains 10–30 wt% SEBS to improve resilience and abrasion resistance. Mixing is carried out at 90–110 °C in an internal mixer before adding the blowing agent at 80 °C to avoid premature decomposition. Foam expansion is evaluated by density reduction and rebound resilience; DIN 53512 rebound tests at 23 °C can distinguish SEBS-modified foams from unmodified EVA. Because CH1310 has a saturated midblock, stabilizer loading in outdoor footwear may be lower than for SBS-based foams, but yellowing can still occur without ultraviolet absorbers.
During production of CH1310-based compounds on twin-screw extruders with an L/D ratio of 44:1, degradation is controlled by specific energy input rather than by barrel temperature alone. Specific mechanical energy above 0.25 kWh/kg can reduce melt viscosity and generate low-molecular-weight tails. The die melt temperature is held below 240 °C; when the die melt temperature exceeds 245 °C for more than 3 min, yellowing and a drop in tensile strength are observed. A nitrogen blanket on the feed hopper and a vacuum devolatilization zone at -0.09 MPa reduce oxidative chain scission. Head pressure is maintained between 8 MPa and 15 MPa; higher pressure indicates insufficient screen-pack open area or an undersized die. Screw configurations include kneading blocks after the oil injection point to ensure homogeneous oil distribution without excessive shear. Process water for pelletizing is controlled at 30–50 °C to prevent pellet agglomeration and to control the crystallization history of the polystyrene domains. The operational boundary for extended residence time is stricter than the short-term peak melt temperature; even brief exposure above 260 °C can induce localized gel formation in the presence of oxygen.
Substitution of CH1310 for another SEBS grade cannot be based on Shore A hardness alone. Comparative trials include melt mass-flow rate by ISO 1133-1:2022, capillary rheometry at 200 °C over shear rates from 10 s⁻¹ to 1000 s⁻¹, and small-amplitude oscillatory shear at 180 °C with 1% strain. Because diblock content alters the balance between tack and cohesive strength, gel permeation chromatography data should be reviewed. Tensile hysteresis tests at 200% elongation and 50 mm/min detect differences in cyclic energy loss that are not captured by single-extension tensile data. Substitution should be validated at equal oil and tackifier loadings; otherwise, differences in oil absorption capacity can alter the adhesive continuous-phase glass transition and low-temperature flexibility. If the alternative SEBS grade has a melt mass-flow rate more than 3 g/10 min different from CH1310 under identical conditions, processing parameters should not be transferred without re-validation. Published data for this specific configuration is limited; laboratory-scale compounding on a 25 mm twin-screw extruder is recommended before converting to production-scale equipment.
Compliance statements for CH1310 are application-dependent. For repeated-use rubber articles, verification may be required under FDA 21 CFR 177.2600 or the relevant European Union plastics regulation. RoHS 2011/65/EU and REACH SVHC declarations are normally supplied by the manufacturer, but converters must confirm the status of the specific lot. Avoid combining CH1310 with unsaturated hydrocarbon resins that contain high levels of double bonds; such mixtures may show premature oxidative discolouration during prolonged high-temperature exposure. For outdoor applications, UV stabilizers and antioxidants are required because the base polymer alone does not provide complete protection against long-term ultraviolet degradation.