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Proto3000 Objet TangoBlackPlus FullCure980 Rubber-like Prototyping Polymer

    • Название продукта: Proto3000 Objet TangoBlackPlus FullCure980 Rubber-like Prototyping Polymer
    • Сайт Factroy: Округ Юду, Ганьчжоу, Цзянси, Китай
    • Запрос цены: admin@ascent-chem.com
    • Производитель: Ascent Petrochem Holdings Co., Limited
    • Свяжитесь сейчас
    Спецификации
    Код ТН ВЭД 719338

    Как аккредитованная фабрика Proto3000 Objet TangoBlackPlus FullCure980 для прототипирования резиноподобных полимеров, мы соблюдаем строгие протоколы качества - каждая партия подвергается строгим испытаниям для обеспечения последовательных стандартов эффективности и безопасности.

    Упаковка и хранение
    Упаковка Packaged as one 1 kg sealed, light-resistant cartridge for Objet/PolyJet printers, labeled with product, batch, and safety details.
    Погрузка контейнера (20-футовый контейнер) Container Loading (20′ FCL): Palletized sealed containers of Proto3000 Objet TangoBlackPlus FullCure980 rubber-like prototyping polymer loaded, secured, dry, ambient conditions.
    Доставка Proto3000 Objet TangoBlackPlus FullCure980 is shipped as a non-regulated, non-dangerous good in sealed manufacturer cartridges. It has no UN number, hazard class, or packing group. Transport at ambient temperature, keep upright, and protect from heat, light, and freezing. Follow all applicable local, national, and international shipping regulations.
    Хранение Store Proto3000 Objet TangoBlackPlus FullCure980 Rubber-like Prototyping Polymer in original sealed cartridges, upright, in a cool, dry, well-ventilated area at 15–25°C. Keep away from direct sunlight, UV light, heat, flames, sparks, and oxidizers. Do not freeze. Keep containers closed, labeled, and out of reach of children. Protect from moisture, contamination, food, and drink. Follow shelf-life and local regulations.
    Срок годности Proto3000 Objet TangoBlackPlus FullCure980 shelf life is typically 12 months from manufacture when stored sealed in original packaging at 20–25°C, away from light/moisture.
    Применение Proto3000 Objet TangoBlackPlus FullCure980 резиноподобного прототипного полимера

    Within automotive sealing system development, TangoBlackPlus FullCure980 is printed as a 100% model material to reproduce Shore A 26–30 geometry in door weatherstrip prototypes, decklid seals, HVAC recirculation flanges, and cable grommet bodies before injection tooling approval. The material is not a production EPDM or TPV; it is used to evaluate fit, compression set, and assembly interference under short-duration thermal exposure, not to certify an OEM part. Formulation regime: for full-rubber behavior, the PolyJet system deposits pure TangoBlackPlus at a 30 µm build layer; when a stiffer sealing lip is required for insertion-force tests, the digital material workflow combines TangoBlackPlus with a rigid Vero photopolymer at Shore A 40–60 targets, although the exact volumetric fractions are withheld by the Connex Job Manager. Downstream production process: the seal cross-section is derived from door line point clouds or CAD, exported as a closed STL, and nested on the build tray with support material occupying hollow bulb sections. Printing occurs on Objet Connex or J-series systems at 30 µm resolution; after removal from the tray, support is cleared with a water-jet station and, for closed-cell bulb sections, a 1–2% sodium hydroxide ultrasonic bath at 30–40 °C for 20–30 min per the material handling guide. Dimensional checks are performed on a CMM or white-light scanner against nominal CAD before assembly into a body-in-white fixture. Relevant compliance validation includes ASTM D2240-15(2021) for Shore A, ASTM D412-16(2021) for tensile elongation, ASTM D395-18 for compression set, and REACH Regulation (EC) No 1907/2006 for material handling; automotive OEM material standards such as GMW or WSS-M automotive seal specifications do not transfer to this photopolymer because the thermoset acrylic network does not exhibit EPDM compression set recovery or long-term ozone resistance. Terminal products: door weatherstrip prototypes, tailgate seal prototypes, HVAC flange gaskets, mirror gasket mockups, and electrical connector strain-relief boots used within early NVH and water-leak validation loops.

    What Limits Compression Set in Medical Vascular Models Printed From TangoBlackPlus FullCure980?

    Medical anatomical models for endovascular simulation and surgical training use TangoBlackPlus FullCure980 at 100% build material to replicate the compliance of vascular walls under guidewire and catheter loading. The material is not certified to ISO 10993-1:2018 for patient-contacting use; hospital risk management under ISO 14971:2019 and IEC 62366-1:2015 applicable to simulator usability restricts these parts to non-internal contact, external training, or explant-adjacent simulation only after local institutional approval. Formulation addition ratio: the typical build for a vascular model uses 100% TangoBlackPlus at 16 µm or 27 µm layer thickness; when calcified plaque regions or stiffer parent vessel wall segments are required, the same tray may use a digital material blend targeting Shore A 40–60, with the ratio of TangoBlackPlus to VeroWhitePlus managed by the PolyJet software. Downstream production process: DICOM data from CTA or MRA is segmented, converted to a 3D mesh, and printed on Objet Connex or J750 systems with a closed-cell hollow vessel wall. Support material is removed mechanically, then residual gel-like support in tortuous branches is cleared with a 1–2% sodium hydroxide ultrasonic bath at 25–35 °C; the bath duration must be limited because prolonged exposure can swell the thin vessel walls and alter tensile response. After cleaning, the model is air-dried and may be coated with a transparent flexible finish to reduce surface tack. Mechanical validation is performed with ASTM D2240-15(2021) Shore A and ASTM D412-16(2021) tensile set; published data for TangoBlackPlus specifically under ASTM D638 Type IV specimens is limited, so most model-based comparisons use nonstandard catheter-force measurements rather than absolute material certification. Terminal products: low-volume endovascular aneurysm repair training models, neurovascular flow-test replicas, cardiac valve motion fixtures, and urology access simulators.

    Table 1. Shore A targets and validation standards for TangoBlackPlus FullCure980 downstream scenarios
    ScenarioTarget hardnessTensile/elongation standardCompression or tear standard
    Automotive sealsShore A 26–30; Shore A 40–60 digitalASTM D412-16(2021)ASTM D395-18
    Medical vascular modelsShore A 26–30; Shore A 40–60 digitalASTM D412-16(2021)ASTM D395-18
    Consumer electronicsShore A 26–30; Shore A 40–70 digitalASTM D412-16(2021)ASTM D395-18
    Power tool overmoldShore A 26–30; Shore A 40–60 digitalASTM D412-16(2021)ASTM D624-00(2020)
    Industrial end effectorsShore A 26–30; Shore A 40–60 digitalASTM D412-16(2021)ASTM D624-00(2020)
    Protective equipmentShore A 26–30; Shore A 40–60 digitalASTM D412-16(2021)ASTM D395-18

    When consumer electronics OEMs require a soft-touch side button, overmolded seal, or wearable strap hinge prototype before PI film and TPU overmolding, TangoBlackPlus FullCure980 is printed as a 100% rubber-like body or as a multi-material digital blend with a rigid Vero photopolymer on the same tray. The addition ratio is controlled digitally: 100% TangoBlackPlus yields Shore A 26–30; Shore A 40–70 targets require a TangoBlackPlus/rigid photopolymer blend, but the machine-readable volume fractions are not exposed to the user. This is not manual compounding; it is an in-line jetting ratio set by the Objet Connex or J750 material system. Downstream production process: the part is built at 16 µm layer thickness to capture 0.5–1.5 mm side-button ribs and 0.8–1.2 mm overmolded gasket lips without geometric simplification. Support is removed with water jet and brief NaOH ultrasonic cleaning; for small blind button gaps, support removal can consume 30–45 min because the low Shore A body resists mechanical agitation. After drying, functional tests include ASTM D2240-15(2021) Shore A, ASTM D412-16(2021) tensile rupture, and ASTM D395-18 compression set after a 70 °C soak. Compliance: RoHS Directive 2011/65/EU and REACH Regulation EC 1907/2006 apply to the electronic assembly; the uncured photopolymer and cured waste classification must be handled under the SDS. Terminal products: side button prototypes, remote control seal covers, wearable band closure prototypes, earbud tip fit models, and connector strain-relief mockups for high-volume consumer devices.

    When Shore A 60 Overmold Regions Replace TPE in Power Tool Body Prototypes

    Power tool and hand tool manufacturers use TangoBlackPlus FullCure980 in a 100% build for grip zones and in a digital material blend targeting Shore A 40–60 for overmolded trigger boots, rear housing bumpers, and anti-vibration palm pads. The addition ratio for Shore A 60 regions is generated by the PolyJet printer as a combination of TangoBlackPlus and rigid photopolymer, but exact jetting fractions are not disclosed; process engineers state the target hardness in the CAD assignment rather than a manual additive percentage. Downstream production process: the tool body is printed as a single part with rigid Vero material forming the shell and TangoBlackPlus forming the grip overlay, eliminating the need for fixture-based overmolding. Layer thickness is 27 µm or 30 µm depending on surface geometry; after the build, support is removed by water jet and the unit is placed in a 1% sodium hydroxide ultrasonic bath at 30 °C for 10–20 min to clear the narrow boundary between rigid shell and rubber layer. The cleaned part is air-dried and conditioned at 23 ± 2 °C and 50 ± 5% RH before hardness mapping. Rejection occurs if the Shore A at the grip face deviates by more than ±3 from the target because digital material mixing across large flat areas can show slight shore drift. Compliance testing uses ASTM D2240-15(2021), ASTM D412-16(2021), and ASTM D624-00(2020) for trouser tear; these are prototypes, so UL 94 and IEC 60745 mechanical endurance apply to final molded tool components, not to the Tango photopolymer. Terminal products: power drill overmold grips, impact driver trigger boots, angle grinder anti-vibration pads, and hot-melt glue gun housing bumpers.

    Industrial Soft-Contact End Effector Geometry and Tear Strength

    Soft-contact end effector components for automated assembly and packaging lines are printed from TangoBlackPlus FullCure980 at 100% build material to obtain Shore A 26–30 flexibility in vacuum cup sealing lips, parallel gripper jaw pads, and collision-tolerant robot arm edge bumpers. In applications requiring only partial flex, the PolyJet system uses a TangoBlackPlus/rigid photopolymer digital blend at Shore A 40–60; the exact liquid-volume addition ratio is not operator-configurable. Downstream production process: the end effector geometry is designed with open channels rather than fully trapped cavities to ease support removal, then printed at 30 µm layer thickness on an Objet Connex or J-series system. Support removal uses a two-stage process: dry mechanical removal with a water jet, followed by a 1–2% sodium hydroxide ultrasonic bath at 30–35 °C for 20–30 min for any blind features. After drying, a vacuum cup sealing lip is tested for leakage with a vacuum gauge to −60 kPa; published data for this specific configuration is limited, so acceptance is based on paired comparison against a production silicone cup. Mechanical validation runs ASTM D2240-15(2021) Shore A, ASTM D412-16(2021) tensile, and ASTM D624-00(2020) tear resistance because tear initiation at the cup lip is the dominant failure mode. ISO 10218-1:2011 applies to the robot cell integration, not to the pad material itself; when end effector parts contact food, the Tango material does not carry FDA 21 CFR 177.2600 clearance, so a food-grade silicone cover or disposable sleeve is mandatory. Terminal products: vacuum cup prototypes, parallel gripper soft jaws, robot arm collision bumpers, label applicator pressure pads, and palletizing corner guards.

    Typically, rubber-like photopolymer is evaluated in protective equipment development for non-certified fit and impact simulation where TangoBlackPlus FullCure980 is deposited at 100% build ratio to mimic soft elastomer liners, grip wraps, and bladder pads. In mixed-material builds, rigid Vero photopolymer forms the outer shell while TangoBlackPlus forms the energy-absorbing liner; the Shore A is set digitally between 40 and 60 by varying the blend, but the machine interface does not display the volumetric addition ratio. Downstream production process: CAD is derived from 3D body scans or existing protective gear, printed at 27 µm layer thickness, and post-processed with water jet and a 1% sodium hydroxide ultrasonic bath at 30 °C for 20 min. The liner is conditioned at 23 ± 2 °C and 50 ± 5% RH for at least 24 h before compression set or drop impact comparison. Compliance standards: ASTM D2240-15(2021) for Shore A, ASTM D395-18 for compression set, ASTM D412-16(2021) for tensile after aging; REACH Regulation (EC) No 1907/2006 governs material handling, while final protective gear must meet relevant EN 1621-1:2012 for limb protectors or EN 1077:2007 for helmets only if manufactured in production material—not this photopolymer. Terminal products: knee pad liner prototypes, shin guard fit models, grip sleeves for racquets, bicycle saddle pad mockups, and non-load-bearing harness padding prototypes.

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    Более подробное введение

    Proto3000 Objet TangoBlackPlus FullCure980 is a rubber-like prototyping polymer system comprising the TangoBlackPlus model resin and FullCure980 support resin. It is processed on Objet Eden and Connex PolyJet platforms that deposit photopolymer droplets and cure them with a UV source; the FullCure980 support is subsequently removed by low-pressure water jetting or gentle mechanical action. The model resin produces opaque black elastomer parts with nominal Shore A hardness of 26–28 and is used where a soft, high-elongation, non-latex tactile response is required: ergonomic handles, overmolded grip prototypes, bellows, gasket fit checks, and anatomical display models. The material is not a production thermoplastic elastomer substitute; it is a verification-grade prototype material whose mechanical properties are anisotropic with respect to build orientation. In high-quality mode on Eden 260VS-class hardware, the layer thickness is 16 µm; high-speed mode typically uses 30 µm layers. FullCure980 support is selected because its removal does not require solvents, unlike ceramic or wax supports used in other digital material systems.

    What Distinguishes TangoBlackPlus FullCure980 From Other Elastomeric Photopolymers?

    Compared with clear TangoPlus, TangoBlackPlus supplies the same base elastomer class but with black pigment. Pigment addition modifies UV penetration through each cured layer, which can alter sidewall geometry on thin unsupported features and may require local adjustment of energy dose. Against later-generation Agilus30, TangoBlackPlus generally shows lower tear resistance and lower elongation at break, while Shore A hardness remains in the same soft elastomer band. Unlike rigid Vero or Durus grades, TangoBlackPlus exhibits viscoelastic recovery; designers must therefore account for compression set, strain-rate dependence, and build-orientation anisotropy rather than treating the material as a linear elastic solid. The FullCure980 support system is specifically paired with TangoBlackPlus on Objet hardware; mismatched support/model combinations on Connex systems may produce poor release at the support-model interface and accelerate cured-resin fouling on print heads.

    Property Method TangoBlackPlus FullCure980 TangoPlus Agilus30
    Shore A hardness ASTM D2240-05 / ISO 7619-1 26–28 26–28 30
    Tensile strength at break ASTM D638-14 1.8–2.4 MPa 1.8–2.4 MPa 2.4–3.0 MPa
    Elongation at break ASTM D638-14 110–130% 170–220% 220–250%
    Tear resistance ASTM D624-00 3.0–3.5 kg/cm 3.0–3.5 kg/cm 4.0–7.0 kg/cm
    Water absorption, 24 h immersion ASTM D570-98 1.0–1.2% 1.0–1.2% 1.0–1.2%
    Layer thickness, high quality / high speed Objet platform specification 16 µm / 30 µm 16 µm / 30 µm 16 µm / 30 µm

    Values are compiled from manufacturer technical literature and may shift by 10–15% depending on build mode, part orientation, and post-processing. Published data for this specific configuration is limited; independent validation is required for final design.

    When the Processing Window Narrows in Shop-Floor Conditions

    PolyJet processing of TangoBlackPlus FullCure980 is sensitive to cartridge conditioning, print-head cleanliness, and ambient humidity. The resin cabinet is normally held at 18–25 °C, and cartridges should be acclimatized for 24 h before installation. Cold resin raises apparent viscosity and can produce missing jets, starved layers, and local loss of tensile strength; overheated resin may over-cure and close fine negative features. Relative humidity above 60% is associated with increased surface moisture absorption on just-printed elastomers, which reduces the accuracy of immediately measured Shore A values. On Eden 260VS and Connex 350/500 systems, operators commonly set the tray temperature below 50 °C to prevent thin unsupported rubber walls from curling during long builds. The build mode directly controls mechanical output: 16 µm high-quality mode improves sidewall definition and reduces stair-step defects on soft ribs, while 30 µm high-speed mode shortens cycle time but yields coarser Z-axis boundaries and lower interlayer elongation. In production-like prototype batches, TangoBlackPlus pigment-loaded cartridges require more frequent purge cycles and print-head wiper checks than clear TangoPlus because suspended pigment can settle during idle periods. Maintenance intervals should follow the platform-specific schedule; published process data for this specific configuration is limited. The FullCure980 support should be removed within 24 h of build completion; prolonged support contact can leave a residue film that increases surface tack. At machine startup, the print heads are purged with model resin to clear settled pigment. The first build of the day on a production floor often requires a pattern test; if missing nozzles exceed the system limit, the operator performs an additional purge. This is a known bottleneck when switching from clear rigid Vero materials to TangoBlackPlus: residual rigid resin in shared fluid paths can increase cross-contamination defects if the purge volume is not sufficient. In Connex multi-material machines, the TangoBlackPlus layer is generally printed with a support release layer of FullCure980 at the interface. If the support release layer is too thin, fine elastomer features may tear during support removal. Conversely, an excessively thick support layer consumes the support cartridge and increases post-processing time.

    Across ASTM D638-14 tensile pulls at 23 ± 2 °C and 50 ± 5% RH, the cured TangoBlackPlus network shows tensile strength typically between 1.8 MPa and 2.4 MPa. Elongation at break depends strongly on specimen print orientation: XY specimens usually fall in the 110–130% range, while Z-axis specimens can break at 85–105% due to interlayer acrylate conversion gradients. Hardness measured according to ASTM D2240-05 remains within 26–28 Shore A after 24 h at room temperature, but parts measured immediately after water-jet removal may read 2–3 Shore A lower because of absorbed water. Tear resistance by ASTM D624-00 is typically 3.0–3.5 kg/cm; this places the material in the low-tear elastomer class and limits it to prototypes subjected to low cyclic loading or strain rates below 0.1 s-1. At quasi-static strain rates of 0.01 s-1, the material shows a low initial modulus and elongates to failure, while at 0.1 s-1 the measured tensile strength may increase by 5–10%. The tensile stress-strain curve is therefore non-linear and strain-rate-dependent, which should be considered when using finite element material models based on static data. Water absorption under ASTM D570-98 is approximately 1.0–1.2% after 24 h immersion; mating surfaces should carry a tolerance allowance of at least 0.5% to avoid clamping deformation.

    Failure Modes Observed in TangoBlackPlus FullCure980 Parts After Post-Processing

    Post-processing failures are typically linked to aggressive support removal, solvent exposure, or thermal excursions above the softening point. Thin walls below 1 mm may delaminate at layer interfaces when water-jet removal is applied perpendicular to the XY plane; the water-jet nozzle should be oriented as close to the layer plane as practical to shear support from the side. Alcohol and ketone cleaning agents are not recommended; exposure to isopropyl alcohol can produce surface whitening and swelling, and long contact may lower tear resistance by softening the acrylate network. For oil-contact prototypes, fluid compatibility should be verified by ASTM D471-16a with the production fluid, because hydrocarbon oils can cause mass uptake and dimensional drift. Continuous service above 50 °C accelerates compression set and may cause the part to take a permanent set under fastener load. UV exposure causes black surfaces to fade to gray-brown and can embrittle the outermost 50–100 µm over time; parts intended for outdoor evaluation require a UV-blocking coating. The material is not recommended for repeated dynamic flexing where tear resistance above 4.0 kg/cm is required; for those cases, Agilus30 or cast polyurethane provides a wider safety margin.

    Application data from PolyJet elastomer evaluations indicate that the material maintains functional snap-fit retention when wall thickness is held above 1.5 mm and the overhang angle does not exceed 60°. Parts with bending axes aligned in the XY plane retain greater elongation and lower notch sensitivity than Z-axis flexures. For soft-touch overmolding trials, the opaque black surface provides visual contrast and can be textured with PolyJet digital textures; however, texture depth smaller than 100 µm may be partially filled by support residue if cleaning is incomplete. The material is not a direct replacement for injection-molded TPE in high-volume production because its mechanical properties shift with ambient humidity and age. When dimensional accuracy is critical, compensation factors of 0.3–0.5% in XY and 0.5–0.8% in Z have been observed in some build configurations; published data for this specific configuration is limited. This is especially relevant for gasket prototypes where bolt holes smaller than 4 mm can become undersized after drying.

    Compliance, Storage, and Waste Handling Matrix

    The uncured TangoBlackPlus and FullCure980 resins are classified as irritant; handling requires nitrile gloves and safety glasses. Cartridges should be stored upright at 15–27 °C and resealed when not installed. Unopened cartridges typically carry a shelf life of 24 months from manufacture. The cured parts are stable indoors but should not be considered food-contact certified; FDA 21 CFR 177.2600 is not automatically satisfied. Biocompatibility under ISO 10993-1 is not established for the final device. Waste resin, support-contaminated water, and cleaning materials require disposal as hazardous chemical waste according to local regulations. The material may be subject to REACH and RoHS Directive 2011/65/EU obligations; supplier declarations should be requested for the specific cartridge batch.

    Aspect Standard/Requirement Status
    Uncured resin skin contact GHS hazardous classification Classified as irritant; nitrile gloves required
    Storage temperature 15–27 °C Shelf life 24 months unopened
    Food-contact status FDA 21 CFR 177.2600 Not certified
    Biocompatibility ISO 10993-1 Not established
    RoHS Directive 2011/65/EU Supplier confirmation required
    Waste disposal Local chemical waste regulations Not drain disposable
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